And this is the way I should have done it!
The error I made (powering the overvoltage relay and
alternator field via the 5A breaker that is pulled to ground when
OVP unit triggers) is what caused total power loss when battery
failed open.
With an internally regulated alternator it needs to power itself
after startup even when disconnected from battery. Because in
case of a OVP nuisance trip, the alternator will continue
producing power. The 33,000uF (or bigger) cap on the B+ terminal
should ensure sufficiently clean (low ripple and noise) to power
itself and the engine electronics is case of no battery
(disconnected or failed open). (Size it for your engine bus
current draw, desired alternator RPM range and maximum ripple you
can tolerate. C = I / (RPM/60*3*2*Vpp) --- three-phase
bridge-rectified alternator. I my case 10 amps, 3,000 RPM and 1V
peak-peak ripple ~ 0.033 or 33,000uF.
You should probably have a way to monitor the voltage on the B+
terminal to ensure the OVP didn't trip on a real alternator
runaway, before trying to reset the 5A breaker. (BTW, a 1A breaker
should suffice -- it's only powering the overvoltage relay).
Now I'm undecided whether to add a backup battery or not.
Finn
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