Mailing List flyrotary@lancaironline.net Message #58402
From: Ed Anderson <eanderson@carolina.rr.com>
Subject: Coolint Tip and Tricks by Stewart Warner - good reading.: [FlyRotary] Re: inlets and outlets
Date: Sat, 16 Jun 2012 08:07:24 -0400
To: Rotary motors in aircraft <flyrotary@lancaironline.net>
Here is a link to Steward Warner site with tips and information on radiator parameter.  Very good information
 
 
I've found no better, credible source of information that is easy to understand -  the best part -> no math required {:>)
 
Regarding double pass radiators - like anything else there are pros and cons.  Here is an extract from that site:
 
 
Double pass radiators require 16x more pressure to flow the same volume of coolant through them, as compared to a single pass radiator. Triple pass radiators require 64x more pressure to maintain the same volume. Automotive water pumps are a centrifugal design, not positive displacement, so with a double pass radiator, the pressure is doubled and flow is reduced by approximately 33%. Modern radiator designs, using wide/thin cross sections tubes, seldom benefit from multiple pass configurations. The decrease in flow caused by multiple passes offsets any benefits of a high-flow water pump.
The one basic equation of heat transfer Q = mDT/Cp.  So if you reduce the mass flow m by 33%- that is going to have equal reduction in heat transfer (Q).  Now if the double pass causes a better DT then you recover some of the heat transfer, but all 33% lost to less mass flow?
 
  Now if you can get the flow back up then the double pass offers benefits.  A higher capacity/higher pressure pump capable of producing 16 times more pressure  -  or some means to increase flow would seem desirable. 
 
The bottom line is you can not consider just one aspect of a cooling system and overly optimize on it.  You cooling system is exactly that - and it is a system which is no better than the weakness link in the cooling chain, be it coolant flow, heat transfer characteristics (# fins/sq inch, thickness, surface area, etc), air flow, specific heat of coolant and on. 
 
  Frequently you will find (as Tracy recently pointed out) that it is the small details that makes one system successful and another seeming similar system not. 
 
Will a double flow work - certainly it will - given enough heat transfer surface and airflow across it almost any cooling system can be make to work.  The question is what  (as always) are the trade offs?
 
Ed
 
Edward L. Anderson
Anderson Electronic Enterprises LLC
305 Reefton Road
Weddington, NC 28104
http://www.andersonee.com
http://www.eicommander.com

Sent: Friday, June 15, 2012 11:17 PM
Subject: [FlyRotary] Re: inlets and outlets

The double pass radiator increases the efficiency of the radiator by about 50%.
You have tanks on both sides. One side has a partition in the tank with the inlet at the top and outlet at the bottom.
The coolant flows across the top half of the core into the non-partitioned tank then back across the lower half back to the partitioned tank and out the outlet.
 
That's the way I went with a custom Ron Davis radiator.


On Fri, Jun 15, 2012 at 9:49 PM, <CozyGirrrl@aol.com> wrote:
I can certainly see the logic in a single pass radiator of in on top and out on bottom.
 
With a dual pass design (tanks top and bottom) what would be the advantage of inlets and outlets on the bottom -vs- the top in a case with the water pump above the top of the radiator?
 
In both cases their would be a vent line to the swirl pot from the top tanks.
 
...C&R

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