Mailing List flyrotary@lancaironline.net Message #5524
From: sqpilot@earthlink <sqpilot@earthlink.net>
Sender: Marvin Kaye <marv@lancaironline.net>
Subject: Re: [FlyRotary] measurement needed
Date: Mon, 26 Jan 2004 17:41:18 -0500
To: <flyrotary@lancaironline.net>
Message
 
----- Original Message -----
Sent: Sunday, January 25, 2004 9:49 PM
Subject: [FlyRotary] measurement needed

Greetings,
 
I'm working on my new thermostat housing, which will have a radiator cap, an AN12 outlet, and maybe even an aux port or two for temp, pressure, or AST use.  Anyway, if I use the EWP in any form, I can't use the thermostat, but if I ever decide to use only the mechanical water pump, I could.  Since I'm doing all this at home, and don't have a thermostat with me, I wonder if someone could measure one for me tonight, or in the morning.  
 
What I need to know, is how much of a relief needs to be cut in the bottom of the thermostat housing.  I'll attach a crude paint drawing to help describe what I need to know. 
 
This really isn't a big deal, but since I have it here, and can mill something out, I'll make it possible to use a thermostat if possible.
 
Thanks,
Rusty (days of milling, to be destroyed by seconds of welding)
 
Hi, Rusty.....I will attempt to answer the questions. On my 1989 turbo engine, there is no relief cut into the bottom of the thermostat housing. The relief is cut into the top of the waterpump housing, so that the thermostat sets into the relief. (see pictures).  On my housing, the outside diameter of the relief measures 2.200 inches, and the depth is .165 inches.   The thermostat has a rubber seal that slips onto the entire circumference of the thermostat, which does the sealing, so the bottom of the thermostat housing is totally flat. (see pictures). Measuring from the bottom of this seal (where the thermostat would rest at the bottom of the relief that has been cut into the housing), to the top of the thermostat measures .825 inches. That is the dimension you have labeled "max height of raised portion", but also includes the portion of the thermostat that goes into the relief. If you only need the dimension of the raised portion, not including the part that sets into the relief, just subtract the .165 from the .825 dimension.  The thermostat housing in the picture that I had made out of aluminum has the tapered hole beginning with the 2.200 dimension.   Hope this helps?  Paul Conner
 


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