Mailing List flyrotary@lancaironline.net Message #49358
From: Mark Steitle <msteitle@gmail.com>
Subject: Re: [FlyRotary] Re: Oil Cooling
Date: Mon, 14 Dec 2009 15:33:15 -0600
To: Rotary motors in aircraft <flyrotary@lancaironline.net>
Stephen,
 
I called Fluidyne today and spoke with Gary, the owner.  While the cooler is not under warranty, they are willing to look at it and determine if it can be repaired.  I'll send it off and see what they say. 
 
Mark

On Mon, Dec 14, 2009 at 2:35 PM, stephen haas <admin@haaspowerair.com> wrote:
Thats a new one. Fluidyne is usually top notch.. I guess anyone can have a bad day though. I am sure Fluidyne would like to hear from ya to prevent this from happening again.

--- On Mon, 12/14/09, Mark Steitle <msteitle@gmail.com> wrote:

From: Mark Steitle <msteitle@gmail.com>
Subject: [FlyRotary] Oil Cooling
To: "Rotary motors in aircraft" <flyrotary@lancaironline.net>
Date: Monday, December 14, 2009, 9:59 AM

Well guys, here is a new one... at least for me. 
 
I've never been able to get my 20B oil temps quite low enough for comfort.  I chaulked most of it up to the high Texas temps and an engine that produces gobs of horsepower (just kidding on the "gobs of horsepower" part).  I'm running a 10" x 11" x 2 3/4" Fluidyne dual-pass oil/air cooler and a large (and heavy) Fluidyne oil/water exchanger.  Water temps were fine but the oil temps would reach 240*-245* on climb, and just barely down to 200* in cruise.  I tried different plumbing arrangements, added a cowl flap (which helped some), etc.  Still, the temps didn't want to come down.  Well, yesterday I ran the engine with the cowl off (doing some fuel pressure monitoring/adjusting), and I had just finished getting things up to operating temperature, verified that fuel pressure was good, and then shut it down.  I just happened to touch the end tank on the Fluidyne oil/air exchanger and to my surprise, IT WAS STONE COLD!  I touched the other end (inlet/outlet) and it was HOT!  I thought this was odd.  The only thing that I could figure is that the dual-pass oil cooler was defective.  Since the cooler has no thermostat, I can only conclude that the internal tank separator, which is how they make a single-pass cooler into a dual-pass cooler, was allowing the oil to bypass the core and go directly from the inlet to the outlet.  Well, no wonder I can't get the oil temps to come down!!!  
 
I replaced the cooler with another unit I had on hand, ran the engine, and low and behold, both end tanks come up to temp together.  I did a couple of ground runs and themps look encouraging.  But unfortunately, it was too late to do a test flight yesterday.  I'm sure the new cooler will make a big improvement. I'm hoping it will be enough to permit me to remove the oil/water exchanger.  
 
Moral of the story... DON'T TAKE ANYTHING FOR GRANTED!  TRUST BUT VERIFY!!!
 
Mark S.
Lancair ES/20B
 
      

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