Mailing List flyrotary@lancaironline.net Message #49357
From: stephen haas <admin@haaspowerair.com>
Subject: Re: [FlyRotary] Oil Cooling
Date: Mon, 14 Dec 2009 12:35:41 -0800 (PST)
To: Rotary motors in aircraft <flyrotary@lancaironline.net>
Thats a new one. Fluidyne is usually top notch.. I guess anyone can have a bad day though. I am sure Fluidyne would like to hear from ya to prevent this from happening again.

--- On Mon, 12/14/09, Mark Steitle <msteitle@gmail.com> wrote:

From: Mark Steitle <msteitle@gmail.com>
Subject: [FlyRotary] Oil Cooling
To: "Rotary motors in aircraft" <flyrotary@lancaironline.net>
Date: Monday, December 14, 2009, 9:59 AM

Well guys, here is a new one... at least for me. 
 
I've never been able to get my 20B oil temps quite low enough for comfort.  I chaulked most of it up to the high Texas temps and an engine that produces gobs of horsepower (just kidding on the "gobs of horsepower" part).  I'm running a 10" x 11" x 2 3/4" Fluidyne dual-pass oil/air cooler and a large (and heavy) Fluidyne oil/water exchanger.  Water temps were fine but the oil temps would reach 240*-245* on climb, and just barely down to 200* in cruise.  I tried different plumbing arrangements, added a cowl flap (which helped some), etc.  Still, the temps didn't want to come down.  Well, yesterday I ran the engine with the cowl off (doing some fuel pressure monitoring/adjusting), and I had just finished getting things up to operating temperature, verified that fuel pressure was good, and then shut it down.  I just happened to touch the end tank on the Fluidyne oil/air exchanger and to my surprise, IT WAS STONE COLD!  I touched the other end (inlet/outlet) and it was HOT!  I thought this was odd.  The only thing that I could figure is that the dual-pass oil cooler was defective.  Since the cooler has no thermostat, I can only conclude that the internal tank separator, which is how they make a single-pass cooler into a dual-pass cooler, was allowing the oil to bypass the core and go directly from the inlet to the outlet.  Well, no wonder I can't get the oil temps to come down!!!  
 
I replaced the cooler with another unit I had on hand, ran the engine, and low and behold, both end tanks come up to temp together.  I did a couple of ground runs and themps look encouraging.  But unfortunately, it was too late to do a test flight yesterday.  I'm sure the new cooler will make a big improvement. I'm hoping it will be enough to permit me to remove the oil/water exchanger.  
 
Moral of the story... DON'T TAKE ANYTHING FOR GRANTED!  TRUST BUT VERIFY!!!
 
Mark S.
Lancair ES/20B
 
      
Subscribe (FEED) Subscribe (DIGEST) Subscribe (INDEX) Unsubscribe Mail to Listmaster