Mailing List flyrotary@lancaironline.net Message #49292
From: Bill Schertz <wschertz@comcast.net>
Subject: Re: [FlyRotary] Re: Primer in AC/DC Electricity - Wire Types
Date: Sat, 5 Dec 2009 08:18:45 -0600
To: Rotary motors in aircraft <flyrotary@lancaironline.net>
A couple of things about this -- If you are referring to Greg Richter's article on aircraft wiring (the link below seems broken): He founded Blue Mountain  Avionics and the EFIS. I found out the hard way that if the voltage drops below about 11 volts, the EFIS-1 starts to act up, and if it goes to below 10 volts it causes damage to the power supply requiring replacement and recalibration at the factory. Blue Mountain is now out of business.
 
Re: Teflon or Tefzel -- the Tefzel was designed for aircraft use,  and is tougher than Teflon, and easier to strip. There was extensive discussion on the Aeroelectric list about this, and Bob Nuckolls recommends Tefzel. I side with Bob over Greg on this issue.
Bill Schertz
KIS Cruiser #4045
N343BS
Phase I testing

Sent: Saturday, December 05, 2009 7:08 AM
Subject: [FlyRotary] Re: Primer in AC/DC Electricity - Wire Types

Jeff,
 
Teflon wire is more prone to cold flow in that the insulation will move at room  or cold temps when the wire is excessively restricted.  This also caused one of NASAs launch vehicles to fail.  I prefer the PVC insulation.  It is readily available in different colors and the heat ceiling is so high that if the insulation sees that kind of a temp your AC might be on fire.  Proper fusing and wire routing is more important than insulation melting points.  Just my opinion.
 
Joe Berki
Limo EZ
----- Original Message -----
Sent: Friday, December 04, 2009 11:20 PM
Subject: [FlyRotary] Re: Primer in AC/DC Electricity - Wire Types

I read thru Greg’s paper and found it very interesting.  He recommends Teflon wire as opposed to Tefzel wire.

 

I’m wondering: what are the main differences between the two types of insulation. I remember reading something about Teflon being softer or less durable – but I don’t remember the details. 

 

Are there any A&P/EE’s out there who want to tackle this question? (mere mortals can also feel free to respond as well ;)

 

 

 

 


From: Rotary motors in aircraft [mailto:flyrotary@lancaironline.net] On Behalf Of Bill Bradburry
Sent: Friday, December 04, 2009 14:57
To: Rotary motors in aircraft
Subject: [FlyRotary] Re: Primer in AC/DC Electricity

 

George,

He is probably not talking to folks who install an electrically dependant alternative engine.  If you just forget the problems that might arise getting Tracy’s controllers, etc, and the 12V auto starter to work on 24V, you still have to accept the fact that that “big 24V battery” can fail.  If is does and you don’t have a second battery, it will get very quiet in the cockpit until the screaming starts.  Also don’t forget that the only way you can get a 24V battery is to tie two 12V batteries together.  If you go with one 24V battery, you have the same battery weight plus the weight of redundant busses.  If you go with two batteries, you now have 4 times the weight of one 12V battery.  If you try to mix the systems so you have 24V and 12V, you have a nightmare.

The only real advantage seems to me to be wire weight (smaller wire for 24V).  I am pretty sure that I ate more weight for last nights dinner than the entire wireing system in my plane  :>)

 

If you really want to save weight in your plane, go on a diet!  (I don’t want to hear that you are 7 feet tall and weigh 120 lbs!  :>))

 

Bill B 

 


From: Rotary motors in aircraft [mailto:flyrotary@lancaironline.net] On Behalf Of George Lendich
Sent: Friday, December 04, 2009 3:45 PM
To: Rotary motors in aircraft
Subject: [FlyRotary] Re: Primer in AC/DC Electricity

Kelly,

Being electronically challenged I had a quick look. It says 24 volts is better for aircraft use eliminating the need for extra batteries and alternator, I'm wondering why builders collectively don't already go that way. Are there complications or additional expenses to be considered or are auto conversions typically locked in to a 12 volt system for one reason or another - perhaps just the alternator.

George ( down under)

Group,

         Some of you may have already seen this and to others this may be knowledge that you carry

around in your head and use everyday but to someone like me whose schooling in AC/DC (Navy) 

electricity was 50 plus years ago and also something I do not use everyday the following link has

refreshed my old brain..............Hope some of the group finds it useful..............

 

--
Kelly Troyer
"Dyke Delta"_13B ROTARY Engine
"RWS"_RD1C/EC2/EM2
"Mistral"_Backplate/Oil Manifold

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