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Original Message -----
To: Rotary
motors in aircraft
Sent: Sunday, August 03, 2008
11:33 PM
Subject:
[FlyRotary] Back in the air
I’ve had my plane torn
apart for about 3 ½ months rebuilding the cooling system, in between vacation,
wife’s projects, and problems fitting in the radiator. I installed a custom made radiator,
replacing two evaporator cores that I was using. The evaporator cores provided only marginal cooling for the
turbo 13B, in a pusher aircraft
In order to install the new
radiator, I also had to relocate almost all of the fuel system components, and
I replaced the aluminum lines connecting the fuel pumps to filters to regulator
with SS braided AN hose/fittings.
Due to the extensive
changes, I had at least an hour, maybe hour and a half of ground testing,
including four high speed taxi’s up to rotate speed.
The new cooling system also
has a cooling fan which I was able to integrate into the plenum holding the
radiator. At 95 F degrees OAT, and
turning the fan on at about 190 F degrees coolant temperature, The fan maintained
180 F for 20 minutes of ground operation, including some high power testing.
This morning OAT was about
78 F, which is very good for North Carolina in August, I wanted something less than 95 F for
the first test of the new cooling system.
I did not use the cooling fan for taxi or takeoff, as I wanted to see
what the cooling was without the fan.
I took of and climbed up to about 1200’ AGL. The coolant was up to about 205, and oil at 185. I leveled off and reduced the throttle
to normal cruise power. I watched
the coolant temperature for a little while (maybe 15-20 seconds), and it seemed
to stay at the 205 F reading. I
wish now that I’d been a little more patient, but I kicked on the cooling fan,
and the temperature came down pretty quickly to slightly above 180 F. I turned the fan off again and the
temperature stayed right there. I
did power up and climb another 300 feet or so, but really didn’t push it too
hard on the first flight. The
temperature didn’t really move too much during the brief climb. All other systems ran perfectly and it
was a very nice flight. I did stay
within gliding distance of the runway the whole flight, but based on zero
squawks on this flight, the next one will be longer.
While I would like to have
seen a little better performance, I was happy with the improved cooling over
the old system. Climbing to
pattern altitude old the old system at today’s temperature would have been 215
– 220F. On the next flight, I’ll
take off using the cooling fan, and see what kind of numbers I get with
it. I hope to see something more
in the 185-190 range, but I’ll have to see what the real number are.
Steve Brooks
Cozy MKIV N75CZ
Turbo rotary