Mailing List flyrotary@lancaironline.net Message #43154
From: <neilak@sympatico.ca>
Subject: Muffler
Date: Mon, 9 Jun 2008 14:19:03 -0400
To: 'Rotary motors in aircraft' <flyrotary@lancaironline.net>

To all,

Here are a few shots of the muffler Jim and I constructed for the
Volmer.  You may notice that the inlet pipes are not in the middle of the 6"
tube but a little higher up.  The thought was to swirl the gasses inside the
big pipe before exiting through the little pipe.  Not sure if that will make
any major difference.  Also, it drops the whole muffler down and away from
the intake manifold a little bit.

The one end of the little pipe was welded to the inside of the end
cap before the end cap was welded to the 6" pipe.  Time will tell how this
version holds up.

Neil

Everybody likes pictures...  


-----Original Message-----
From: Rotary motors in aircraft [mailto:flyrotary@lancaironline.net] On
Behalf Of Al Wick
Sent: Monday, June 09, 2008 10:15 AM
To: Rotary motors in aircraft
Subject: [FlyRotary] Re: Mistral Crash Analysis

> So, Al, why don't you post a sketch/drawing of your muffler design and
> give us some details - dimensions/materials etc.  You design may be the
> answer someone has been looking for.

My muffler had two desireable features.
1) Having two outlets means it can't get plugged up like the mistral. So
that really increases your safety margin.
2) It wasn't welded in place. The inlets were slip fit to the header. That
worked real well. Although towards the end of the 230 hours, I was starting
to see wear of the mild steel. The slip fit eliminates all the forces from
the two headers expanding and contracting.

I don't think my design had any redeeming value otherwise. It was pretty
cheesy design.... a flat plate of ss wedged inside the canister. The SS had
holes drilled in it of various sizes. Neils muffler way more robust. BTW, I
call it "my design" but most of it based on a text discription from another
builder.

-al wick

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