Mailing List flyrotary@lancaironline.net Message #4276
From: Russell Duffy <13brv3@bellsouth.net>
Subject: RE: [FlyRotary] Re: Murphy's law of precautionary landings
Date: Sat, 8 Nov 2003 23:28:23 -0600
To: 'Rotary motors in aircraft' <flyrotary@lancaironline.net>
Message
A 100 A fuze is pretty stout.  There was a recent bit on the Velocity forum to the effect that a 60 amp alternator needs an 80 amp fuze at a minimum.  If your alternator is over 75 A, you might want to go to a 120 A fuze.  I think current limiters are only supposed to come into play if you get a dead short in the alternator output so some overkill (as much as 30%-40%) shouldn't hurt.  I'm installing a 100 A fuze to protect my [allegedly] 75 A alternator.
How big is your alternator anyway ... Jim S. 
 
The alternator is 100A, and I originally wondered if a 100A fuse would be enough.  As you mentioned, I had a larger fuse than the alternator rating on my RV-8.  I decided to try the 100A fuse here, since I figured I'd never have reason to draw that much current.  If the battery had been more run down than usual today, or there was some other reason to suspect that I would have been requiring extra current from the alternator, then I'd figure the fuse was too small.  As is, it's still sort of a mystery for now.  
 
My leading theory is fatigue.  The fuse is flimsy, and I have a bracket built to keep it from flexing.  While this looks like it would work, I can't be sure that it doesn't still vibrate, and flex a tiny amount.  If that's the case, it may have just fatigued the element until it cracked, and lost capacity.  I'll probably find out more tomorrow.  
 
FWIW, there will be some changes in the fuse installation for the rev-2 arrangement.  For now, if it works OK tomorrow, I'll just continue flying it and will keep a close watch on the volt meter.  Even with my draggy cowl and lack of wheel pants, I'm never more than 9 minutes from the edge of my test area to my home airport.  
 
Cheers,
Rusty
 
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