Return-Path: Sender: (Marvin Kaye) To: flyrotary Date: Mon, 20 Oct 2003 22:46:58 -0400 Message-ID: X-Original-Return-Path: Received: from [24.25.9.102] (HELO ms-smtp-03-eri0.southeast.rr.com) by logan.com (CommuniGate Pro SMTP 4.1.5) with ESMTP id 2644356 for flyrotary@lancaironline.net; Mon, 20 Oct 2003 22:10:43 -0400 Received: from o7y6b5 (clt78-020.carolina.rr.com [24.93.78.20]) by ms-smtp-03-eri0.southeast.rr.com (8.12.10/8.12.7) with SMTP id h9L2Adhg000660 for ; Mon, 20 Oct 2003 22:10:40 -0400 (EDT) X-Original-Message-ID: <002101c39778$51cf0fa0$1702a8c0@WorkGroup> From: "Ed Anderson" X-Original-To: "Rotary motors in aircraft" References: Subject: Re: [FlyRotary] temps behind radiator? X-Original-Date: Mon, 20 Oct 2003 22:09:11 -0400 MIME-Version: 1.0 Content-Type: multipart/alternative; boundary="----=_NextPart_000_001E_01C39756.CA698340" X-Priority: 3 X-MSMail-Priority: Normal X-Mailer: Microsoft Outlook Express 6.00.2800.1106 X-MimeOLE: Produced By Microsoft MimeOLE V6.00.2800.1106 X-Virus-Scanned: Symantec AntiVirus Scan Engine This is a multi-part message in MIME format. ------=_NextPart_000_001E_01C39756.CA698340 Content-Type: text/plain; charset="iso-8859-1" Content-Transfer-Encoding: quoted-printable Message ----- Original Message -----=20 From: Russell Duffy=20 To: Rotary motors in aircraft=20 Sent: Monday, October 20, 2003 9:51 PM Subject: [FlyRotary] temps behind radiator? Greetings, In trying to make sense of my latest cooling problems, I've thought of = yet another variable (just what I need ). When I initially installed = the new Setrab oil cooler (behind the radiator), the oil temps never got = above 180F, even in a climb to 10000 ft. The water temps were being = controlled by the thermostat, so they were 180 as well. Since then, = I've tried to even up the water and oil temps, by blocking off part = (half) of the radiator, and removing the thermostat. The goal was to = figure out how large the Rev 2 radiator needs to be. The initial = indication is that this may have caused my oil temps to be high. Water = is up to maybe 160F max, so there still seems to be too much radiator, = but oil will top 220F if allowed. =20 What has just occurred to me, is that by blocking off part of the = radiator, and raising the water temp, I'm probably increasing the air = temp that the oil cooler sees behind the radiator. Has anyone measured = the air temp behind the radiator when the water temp is around 160 or = 180? I'm curious just how hot this is. =20 Bottom line is that I'm thinking I may have to put the oil cooler in = front of the radiator, and leave the radiator oversized enough to = compensate for the hot air from the oil cooler. FWIW- if you've got = the space, I highly recommend keeping the oil and water cooler separate, = as most everyone (with sense) knows already :-) Cheers, Rusty (need beer to cool my brain) =20 Rusty, my cooling capacity model indicates that the stock Mazda cooler = does not adequately cool at speeds below approx 120 MPH with high power = setting (like 150-160HP or above) . The model indicates that up to that = point at least, the radiators are carrying the extra load of the oil = cooler or at least trying. Since the oil specific heat is only about = 1/2 that of water, it requires approx twice the flow rate (based on that = difference along) of coolant to bring the same amount of heat to the = cooler. Then if the airflow through the oil cooler is impeded in any = way (or you are pumping hot air into it) the situation becomes worst. I know its just a simple model, but it seems to jive with my = experience with coolant and oil temps. =20 You may not get this message for days as for some reason none of the 7 = messages I posted yesterday or today have gotten through to the list. I = must have pissed Marv off over something {:>) Or else been filling up = too much of his disk space. Ed Anderson ------=_NextPart_000_001E_01C39756.CA698340 Content-Type: text/html; charset="iso-8859-1" Content-Transfer-Encoding: quoted-printable Message
 ----- Original Message = -----
From:=20 Russell=20 Duffy
Sent: Monday, October 20, 2003 = 9:51=20 PM
Subject: [FlyRotary] temps = behind=20 radiator?

Greetings,
 
In trying to = make sense=20 of my latest cooling problems, I've thought of yet another variable = (just what=20 I need <g>).  When I initially installed the new Setrab oil = cooler=20 (behind the radiator), the oil temps never got above 180F, even in a = climb to=20 10000 ft.  The water temps were being controlled by the = thermostat, so=20 they were 180 as well.  Since then, I've tried to even up the = water and=20 oil temps, by blocking off part (half) of the radiator, and removing = the=20 thermostat.  The goal was to figure out how large the Rev 2 = radiator=20 needs to be.  The initial indication is that this may have caused = my oil=20 temps to be high.  Water is up to maybe 160F max, = so there=20 still seems to be too much radiator, but oil will top 220F if=20 allowed.  
 
What has just = occurred to=20 me, is that by blocking off part of the radiator, and raising the = water=20 temp, I'm probably increasing the air temp that the oil cooler = sees=20 behind the radiator.  Has anyone measured the air temp = behind=20 the radiator when the water temp is around 160 or 180?  I'm = curious just=20 how hot this is.   
 
Bottom line = is that I'm=20 thinking I may have to put the oil cooler in front of the = radiator,=20 and leave the radiator oversized enough to compensate for the hot air = from the=20 oil cooler.   FWIW- if you've got the space, I highly = recommend=20 keeping the oil and water cooler separate, as most everyone (with = sense)=20 knows already :-)
 
Cheers,
Rusty (need = beer to cool=20 my brain)     
 
Rusty, my cooling=20 capacity model indicates that the stock Mazda cooler does not = adequately cool=20 at speeds below approx 120 MPH with high power setting (like 150-160HP = or=20 above) .  The model indicates that up to that point at least, the = radiators are carrying the extra load of the oil cooler or at least=20 trying.  Since the oil specific heat is only about 1/2 that of = water, it=20 requires approx twice the flow rate (based on that difference along) = of=20 coolant to bring the same amount of heat to the cooler.   = Then if=20 the airflow through the oil cooler is impeded in any way (or you are = pumping=20 hot air into it) the situation becomes worst.
 
I = know its just a=20 simple model, but it seems to jive with my experience with = coolant and=20 oil temps.
 
You = may not get=20 this message for days as for some reason none of the 7 messages I = posted=20 yesterday or today have gotten through to the list.  I must have = pissed=20 Marv off over something {:>)  Or else been filling up too much = of his=20 disk space.
 
Ed=20 Anderson
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