Mailing List flyrotary@lancaironline.net Message #39743
From: Ed Anderson <eanderson@carolina.rr.com>
Subject: Coolant Temp meausrement was Re: Coolant Water Pressure
Date: Sun, 7 Oct 2007 09:00:23 -0400
To: Rotary motors in aircraft <flyrotary@lancaironline.net>
Don't know about the Renesis engine, but the older 13B had two coolant sensors, one in the rear iron housing and one on the pump/thermostat housing -exit from the engine.  The one on the rear housing was connected to the temp gauge on the instrument panel, the one on the pump housing was used to control the radiator fan.  It was set to turn the fan on when the coolant leaving the engine reached a temp of 207F.
 
However, most measure the temperature exiting the engine - which may be a bit warmer than measured on the rear rotor.  The reason (I believe) for this practice of measuring coolant out temps  is that early on - the only factual data around was from Racing Beats Technical catalog on the Rotary engine.  They recommend not letting the engine water temperature out of the engine exceed 185F.  However, The do state that a low temp rise to 200F is unlikely to hurt the engine as opposed to a rapid rise due to a bust coolant line, lost fan belt, etc. 
 
 I also think that the fact the fan temp sensor was not set to turn on the fan until  an engine out coolant temp reached  207F  indicates there was a bit more margin than the 185F limit Racing Beat advised.  Also I would think the engine designers would have the fan come on before reaching the critical limit to provide a bit of a safety margin - but, that is just my opinion.
 
That coolant temp limit with the earlier engines was based (I believe) largely on the fact that in the earlier engines the Achilles heel was the inner coolant "O" rings which did not handle higher temperatures well.  My first tear down of the engine was early on in my flight testing where I failed to get all the air out of my system and had the engine get hot.  It turns out the stock O ring seal had failed due to elevated temperatures. 
 
 However, Once we started using TES O rings, I believe that removed that Achilles heel failure point and  moved the temp limit up.   I know that myself (and many others) have temperature excursions past 200F ( Tracy Crook and I have had coolant temp increases to 240F for short duration without apparently ill effect).  Again, not recommended, best to always keep the coolant at 200F or less, but it does not appear to do any apparent damage if a temporary short duration excursion.
 
FWIW
 
Ed
 
----- Original Message -----
Sent: Saturday, October 06, 2007 10:13 PM
Subject: [FlyRotary] Re: Coolant Water Pressure

Mark,

Yes I will be there on Saturday.  I suppose it is too much to ask for you to fly your plane there???  :>)

 

You know, I think my 360 degree kink is going to require around 40 knots in order to have the energy to make all those turns….Right now a 120 knot test is going to require a trailer hitch!  J

The location for the temp measurement is basically stock.  The stock sending unit was metric and too large to use with the one that came with the EM-2, so I plugged it and tapped a smaller hole on top as opposed to the stock location on the side of the inlet.  I was wondering why the stock location measured temps incoming to the engine if it is better to measure outgoing temps.

 

Bill B

 


From: Rotary motors in aircraft [mailto:flyrotary@lancaironline.net] On Behalf Of Mark Steitle
Sent: Saturday, October 06, 2007 7:48 PM
To: Rotary motors in aircraft
Subject: [FlyRotary] Re: Coolant Water Pressure

 

Hi Bill,

Looks like you've made great progress since we last spoke.  It shouldn't be long now.  Are you planning on attending Tracy's (actually, I should say Laura's) rotary roundup?  Lots to talk about.   

 

Concerning your cooling system, I assume the air comes in the backside of the radictor?  What kind of inlet & diffuser did you use?  I measured my airflow today through the radiator.  It flows 40 knots at 120 knots IAS.  It may be a little fast.  You may want to measure yours, when the time comes.   

 

You mentioned that you were measuring coolant temperature after the radiator?  I think you also need to measure it as it leaves the engine.  This will tell you how hot you're running and how close you are to redline.  Just the opposite as for the oil. 

 

If those hose clamps are not constant torque clamps, please consider upgrading them before first flight.  They're available from McMaster. 

 

Keep up the good work.  Hope to see you at Tracy's.
 

Mark S.


 

On 10/6/07, Bill Bradburry <bbradburry@bellsouth.net> wrote:

Ok, I recently upgraded my computer to Vista and had to download some software to get my camera to talk to it…So here are some pictures of my cooling install

 

Notice the bypass hole that you guys are talking about needing to plug.  This hole is in the housing which has been removed, so it is not a player.

The little rag you see on the oil line is a high tech way of checking for a leak. (I have one!)

 

The red wire is the air temp sensor for the air after the radiator.  It is on top of the fan.

Hoses are 1 ¼"  The temperature sensor was moved from the left side of the inlet to the top

But is reading temperature as it enters the engine after the radiator. (coolest place)

 

My overflow catch can.  I will be replacing this with a pressurized on as per Lynn's suggestions in a previous post in order to introduce

An air cushion above the liquid under pressure so it will not be "locked".

 

I am planning to try and put suction on the cowling at the exit with a leaf blower in addition to the prop blast and the small fan to see if an increase in

Air flowing will help.  I haven't checked the sides of the radiator yet as I have been alone when running the engine….

All inputs appreciated.  I already know some things should be changed, so don't hold back with the suggestions.

 

Thanks,

Bill B

 


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