Mailing List flyrotary@lancaironline.net Message #35756
From: Bill Schertz <wschertz@comcast.net>
Subject: Re: [FlyRotary] Re: cowl openings for water radiators
Date: Tue, 27 Feb 2007 07:34:37 -0600
To: Rotary motors in aircraft <flyrotary@lancaironline.net>
The pour foam came from Wicks or Aircraft Spruce. When it is hardened, it sands easily. (still messy)
Bill Schertz
KIS Cruiser # 4045
----- Original Message -----
Sent: Tuesday, February 27, 2007 6:44 AM
Subject: [FlyRotary] Re: cowl openings for water radiators

Hey, Bill.  Neat approach to shaping the duct.  I end up rasping and cutting foam blocks to the my shape - lots of mess.  I tried your approach once with local insulation type foaming stuff - did not work well at all.  So what brand of pour foam did you use.
 
Thanks
 
Ed
----- Original Message -----
Sent: Tuesday, February 27, 2007 12:35 AM
Subject: [FlyRotary] Re: cowl openings for water radiators

John, can't answer your question on size of opening from operating experience, but Ed Anderson's results indicate that you should be okay.
 
I am enclosing some pictures of the technique I used to make the trumpet shapes and have them mount to the radiators and meet the cowl openings.
 
1. Cut a piece of cardboard the size of the active area of the exchangers, and tape it in place
2. Cut a piece that fits in the cowl opening, then cut a small foam block to fit between the two. Cut and try, sand to fit. Hot glue them together. This is shown in pics P6130001 and 2
 
3. Remove them from the plane and you end up with P6130003, with the cardboard pieces reflecting the planes of each opening. Make a box coated with packing tape around each assembly, and pour in some pour-foam.
 
4. After it hardens, you can remove the box, and sand the foam to the appropriate shape P6160004 is part done, then P6210011 shows them coated with micro ready for fiberglass layup.
Bill Schertz
KIS Cruiser # 4045
----- Original Message -----
Sent: Monday, February 26, 2007 11:12 AM
Subject: [FlyRotary] cowl openings for water radiators

What size openings do I need for the water radiators?   The Wittman Tailwind cowl I have has postal slots of 3' x 7 3/4" , which is   approx. 22 1/4 sq in. on each side.  Sam James for the 160 Lycoming is using 4 3/4' round holes which are 17.6 sq. inches on each side.  My radiators are quite close to the opening and I plan on making the diffusers trumpet shaped, will the openings be large enough if I can stay over 20 sq. inches on each side with a decent trumpet shape.  JohnD       hushpowere II on order - hope to start in 2 weeks if weather cooperates.


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