Mailing List flyrotary@lancaironline.net Message #28455
From: Ed Anderson <eanderson@carolina.rr.com>
Subject: Re: [FlyRotary] Cowl Exit
Date: Wed, 14 Dec 2005 16:20:01 -0500
To: Rotary motors in aircraft <flyrotary@lancaironline.net>
John,   It really depends on how  much power/heat you are going to be producing.  However, if you have --say 24 sq inch for each of three openings (two for GM cores and one for oil cooler) then you have a total of 72 sq inches for cooling air to come into the cowl.  Now you are going to heat the air which will naturally cause it to expand in volume, and based on your opening size 4.25*11.25 = 47.8 sq inches for this expanded air to get out.   Your exit  area is way too small in  my opinion. 
 
  A "rule of thumb" for exit area that I have seen is no less than 1.2 ratio of exit to intake.  I have seen that ratio up to 1.7. so that would indicate you would need 1.2*72 = 86 to 1.7*72 = 122 sq inches.  Personally, I would lean toward the 122 myself.
 
Here is a rule of thumb I just got off the internet
 
You will hear rules of thumb that the exit openings, because the air is heated and thus presents more volume than the original intake air, should be 2.5 times the area of the intake opening. With good extraction of this heated air, allowed by the fact that it is exhausted into a low pressure area, the exit cross section can be as small as the intake in some cases. In others larger, but I have never seen this exit area have to exceed about 1.5 to twice the area of intake.
 
From a different source  Exit area totals 66.7 square inches which comes to about a 1 to 1.5 ratio inlet to exit area.
 
Notice no indication that anything less than intake area would do the job.
 
 
I used the solid pink foam from a lumberyard (had to glue several planks together).  I taped it with duct tape to prevent the foam from dissolving when I put on the epoxy - work fine for me.
 
Ed A
----- Original Message -----
Sent: Wednesday, December 14, 2005 3:17 PM
Subject: [FlyRotary] Cowl Exit

Looking back thru my notes, I seen a posting that Buly's plane needed 126 inch of outlet air to make the cooling system work.  Is this amount necessary for tractor installations?  At present I have an opening 4 - 1/4" x 11 - 1/4", with the exhaust to exit short of the opening to help siphon out the cowling heat.  I really don't want to get everything buttoned up and find out it isn't going to cool.  What are you fellows using on your RV's.  Thankyou in advance.  JohnD   I need to get some foam for remolding the cowl, what can I get at the lumber yard that will sand and work well?
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