Mailing List flyrotary@lancaironline.net Message #28453
From: Joe Hull <joeh@pilgrimtech.com>
Subject: RE: [FlyRotary] Cowl Exit
Date: Wed, 14 Dec 2005 12:46:02 -0800
To: 'Rotary motors in aircraft' <flyrotary@lancaironline.net>

I can’t help with the RV/tractor question – my plane is propelled from the proper end J.

 

Foam for molding from the lumber yard – if you’re using epoxy without solvents then the pink Styrofoam/styrene has worked well for me (not the white Styrofoam it crumbles when sanded).  Get 2” thick sheet, cut smaller blocks and glue together in a staggered fashion in the rough contour of your cowl.  Sand off all the corners and shape with 40grit sand paper.

 

2-part pour foam is pretty good to work with for mold making too. But DON’T bother with the spray foam insulation (one brand is “Right Stuff”).  It is rubbery and doesn’t sand worth beans.

The 2-part pour foam can be used in conjunction with the Styrofoam to glue the sheets together and fill voids and cracks and build back up places where you over-sand.

 

Here are a bunch of pictures from building my cowls: http://www.maddyhome.com/canardpages/pages/JoeHull/Chap23Cowl.htm

 

Regards,

Joe Hull

Cozy Mk-IV #991 (preping for DAR inspection - details, details)

Redmond (Seattle), Washington

 


From: Rotary motors in aircraft [mailto:flyrotary@lancaironline.net] On Behalf Of John Downing
Sent: Wednesday, December 14, 2005 12:17 PM
To: Rotary motors in aircraft
Subject: [FlyRotary] Cowl Exit

 

Looking back thru my notes, I seen a posting that Buly's plane needed 126 inch of outlet air to make the cooling system work.  Is this amount necessary for tractor installations?  At present I have an opening 4 - 1/4" x 11 - 1/4", with the exhaust to exit short of the opening to help siphon out the cowling heat.  I really don't want to get everything buttoned up and find out it isn't going to cool.  What are you fellows using on your RV's.  Thankyou in advance.  JohnD   I need to get some foam for remolding the cowl, what can I get at the lumber yard that will sand and work well?

Subscribe (FEED) Subscribe (DIGEST) Subscribe (INDEX) Unsubscribe Mail to Listmaster