Mailing List flyrotary@lancaironline.net Message #24441
From: Ed Anderson <eanderson@carolina.rr.com>
Subject: Re: [FlyRotary] Re: Engine Rebuild - Coolant Leak Cause
Date: Fri, 24 Jun 2005 15:18:38 -0400
To: Rotary motors in aircraft <flyrotary@lancaironline.net>
Hi John,
 
A couple of things.  Tracy and I both discovered that one ALL the air is out of the coolant system, the coolant pressure may jump to 21 psi almost immediately upon start up - long before the heat would cause it to build to that point.  At first, I thought "coolant Leak", however, I could never find any evidence of coolant in the chambers nor loss of coolant in the system.  Talking to Tracy Crook, he reported the same thing.  We came to the conclusion that without a small cushion of air that the pressure sensor was seeing hydraulic pressure caused by the pump.  With no air cushion even a small disturbance would likely cause the pressure sensor to indicate high pressure. As the block and components heated up the coolant volume got a tiny bit larger due to expansion of parts and the hydraulic pressure quickly decreased.   At least that was the best theory we could come up with at the time.
 
 During flight the pressure would quickly decrease until it was below 10 psi and on cool days would got to zero.
 
On my flight back home (some air still in system), the coolant pressure never got above 12 psi (right after take off when hottest) and most of the time ran at 8 psi.   So if you are seeing a nominal 10 psi and only seeing the 25 psi on startup, I don't think you have any problem especially if no evidence of coolant in exhaust stacks. 
 
Ed A
----- Original Message -----
From: John Slade
Sent: Friday, June 24, 2005 1:44 PM
Subject: [FlyRotary] Re: Engine Rebuild - Coolant Leak Cause

 supported by the fact that I had notice my coolant pressure increasing on the flight to Charlies by approx 11/2 psi per hour of flight. It started at a normal 10 psi and had increased to18 psi by the end of the flight.   
 
Ed, this paragraph caught my attention. I've been seeing high coolant pressures lately and am wondering what is normal. In two or three hours of ground running and one flight I've noticed that the coolant pressure climbs fairly quickly to around 25PSI or even a little more, and seem to be throttle dependant. I have a 24psi cap, but never see it release any fluid. During the flight I checked while airborne and saw about 10 PSI each time I looked. I haven't lost any coolant or oil.
Regards
John
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