Mailing List flyrotary@lancaironline.net Message #21979
From: Ed Anderson <eanderson@carolina.rr.com>
Subject: Re: [FlyRotary] Brazing Rods
Date: Mon, 16 May 2005 21:28:38 -0400
To: Rotary motors in aircraft <flyrotary@lancaironline.net>
Hi Joe,
 
Yes, I recall, enjoyed our chat.  You are correct it is the HTS-2000  website http://newtechnologyproducts.net/order.htm
 
I purchased directly from the vendor using their $65 special for 1 lb of the stuff.  I doubt that they would sell lesser amounts - but I have not asked. 
 
In any case, that is the stuff and I have found it great to use.  I tried at least 3 other aluminum brazing rods and got little more than puddles of the stuff sizzling around on the metal I was trying to braze but no joining.  No-doubt my lack of technique - but this stuff is much less critical.  I have brazed .048 thick wall 6061T6 to a heavy aluminum manifold casting with no problem.  They tell you to brush with a stainless steel brush while brazing but I just brush it clean of scale with the brush initially and braze away(set too many wooden handle stainless steel brushes on fire while trying to brush while brazing - must be like chewing bubble gum and walking at the same time {:>))
 
I initially started out using the MAP gas because of hits higher heat content, but then found that regular (cheaper)  propane would do just fine provided you had a high BTU torch (for heavy stuff like castings).  You do have to set it for a high BTU flow if you are brazing anything heavy, but smaller torches work well for lighter stuff.
 
Here's a photo showing the bottom tubes brazed to the aluminum manifold casting and the upper tubes brazed to the 3/8" thick 6061 plate.  Not too messy.
 
 
Ed A
 
 
----- Original Message -----
From: Joe
Sent: Monday, May 16, 2005 8:40 PM
Subject: [FlyRotary] Brazing Rods

Ed Anderson,
When we spoke a couple of weeks ago at KLKR, you mentioned a great brazing rod for aluminum.  Was it New Technology's HTS-2000.  If so may I ask where you bought, direct from the vendor or were you able to find a smaller quantity than 1 lb..  If this is not the vendor or product may I ask again what it was.
 
Thanks,
Joe
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