Mailing List flyrotary@lancaironline.net Message #20343
From: Leon <peon@pacific.net.au>
Subject: End Clearancing of Rotors was Re: [FlyRotary] Re: New rotors, New housings
Date: Sun, 17 Apr 2005 14:51:43 +1000
To: Rotary motors in aircraft <flyrotary@lancaironline.net>
Message
Hi Guys,
 
Just to set the record straight,  under normal operations (N.A. engines),  and sensible revs (under 8,500),  there is little or no cogent reason to do this mod.
 
However,  in full house race engines with BIG revs (10,000 + RPM),  in high boost engines (1 Bar + boost),  or where "Giggle Gas" is used as in Ken's case, it's not a bad idea.  The main cause of the problem is crank flex under high load conditions,  which allows the rotors to cock in the housing,  and also wedge the oil film on the rotor journal.  So  it's not a bad idea,  and in fact I do both recommend it and practice it myself in these apps.
 
Obviously, a centre bearing 2 piece crank will eliminate the crank flexure.  I have found over the years that 15 thou is more than adequate,  but 20 thou is quite OK..  Doesn't seem to affect compression at all.    I normally taper it away to nothing down to the outer oil control ring groove on both sides,  ap personal preference.  Easily done in a lathe,  and I prefer to grind rather than machine (a tool post grinder in the lathe is the go if yu have access to one) to avoid interrupted cutting around the corner seal holes. That way,  you get a really nice finish without any chatter marks.  Make sure the grooves are de-burred if you do it. 
 
There is an additional advantage.  If you happen to lose oil pressure,  (even with a 2 piece centre bearing crank),  the rotor has a natural tendency to cock on the stationary gear due to lack of the oil film on the crank journals.  If you have clearanced the rotor tips,  then there is less likelihood that the corner & side seals will be swaged into their grooves.  In reality,  loss of oil pressure is usually catastrophic anyway,  and the rotor usually needs to be replaced as the raised lands (the rotor gear and the land on the opposite side sit proud of the actual rotor faces) usually cop a hiding and end up cleaning up below spec.
 
 
My couple of Brass Razoos for today,
 
Cheers,
 
Leon
 
----- Original Message -----
Sent: Sunday, April 17, 2005 12:01 PM
Subject: [FlyRotary] Re: New rotors, New housings

   That's off each side, Rob at Pineapple racing takes 20 thousandths off each side but I figured the 15 should do it.
    Ken 
 
Hi Ken,
 
Why is it that you do this?  I've never heard Leon, Lynn, or Bruce mention this being necessary.  
 
Cheers,
Rusty (waiting for contractor season, so I can start shooting them)
 
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