Mailing List lml@lancaironline.net Message #69809
From: Nick Long <nick@beaglepup.info>
Sender: <marv@lancaironline.net>
Subject: Re: [LML] Re: VMS1000 pressure gauges on LNC2
Date: Wed, 23 Apr 2014 11:46:56 -0400
To: <lml@lancaironline.net>
Hi Bill,
 
Thanks for the info. I think you have done everyone a service and it’s good to know you have some drop in replacements available at half the price I have seen them elsewhere.
 
If you don’t mind, though, I’m going to pursue my ideas a bit further. I quite like the idea of using off the shelf sensors and using the same one for OP and FP. There is also the background thinking that the VM1000 is a bit old now and that rather than building a solution around that, I could devise something with general applicability.
 
Over the holiday weekend I did some more investigation. I built a rig in my workshop to pressurise the old sensors from my air line system* and measure the resistance changes and the voltage outputs. The two sensors gave the right voltage changes (50 mV and 100 mV for 100 psi) but with horrendous offsets. The zero psi values were way out. So they were working, but not actually any use.
 
Then I checked the VM1000 panel by injecting voltages on the FP and OP inputs. That did exactly what was expected, but now I also know what common mode voltages it will cope with.
 
Anyway, I have ordered some modern sensors with 0 to 5 V outputs and I’m going to scale the outputs down to suit the VM1000. I will let you all know how I get on. If I’m right, then I will have something that should work with any other monitoring systems that are out there.
 
Yours,
 
Nick
 
*not as easy as it sounds because the sensors are NPT threads and my system is completely and utterly the way it should be – British Standard Pipe thread.
 
 
Sent: Monday, April 21, 2014 4:43 PM
Subject: [LML] Re: VMS1000 pressure gauges on LNC2
 
Nick -
 
The VMS1000 oil and fuel pressures were designed for the Honeywell MediaMate, which produces 50mV DC full-scale output when excited with 5VDC. The MediaMate, however, is inferior, antiquated technology and outrageously overpriced.
A modern, high-quality replacement is the Measurement Specialties US321. It also produces 50mV DC when excited with 5VDC; hence, it's an electrically-DIRECT replacement for the MediaMate http://www.meas-spec.com/downloads/US300.pdf 
A problem, however, is that the VMS1000's combination of 5VDC excitation and 50mV DC full-scale output is, apparently, rarely used in industry; hence, I couldn't locate any US321's -in the needed pressure range- for sale despite an exhaustive search. I contacted Measurement Specialties last August and learned that they would manufacture them at a cost of $140 each, with a minimum order of five. So I ordered five @50 psi (fuel pressure for fuel-injected engines) and five @100 psi (oil pressure). I ordered them with four foot pigtails to allow direct routing to the DPU, with no intermediate connector. Attached is a photo of them installed on my engine. If anyone is interested, I'm offering the extra's for my price of $140 each.
 
Bill Rumburg
N403WR  (Sonic bOOm)
Hello Everyone,
 
A few weeks ago we had a discussion about this, and I then went away and checked my installation. After measuring the voltages I concluded that the display unit is ok, but both the Oil Pressure and Fuel Pressure sensors are not behaving.
 
So then I looked into replacements. There was an interesting post last September from Bill Rumburg about using sensors from Measurement Specialities; the originals are Honeywell Mediamates.
 
Bill was saying the OP and FP transducers are different in their voltage vs pressure response by a factor of 2 and he was exploring some alternative devices. But here is another idea. Why not just find a sensor that gives the correct output for FP? The same sensor will give 2x the reading if used for OP, but that can be scaled down by 2 with a simple precision resistor network.
 
If that is correct, and I’ve followed the previous discussion correctly, then Digi Key have the very item we need:
 
What do you think, people?
 
Yours,
 
Nick
 


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