Mailing List lml@lancaironline.net Message #38299
From: Brent Regan <brent@regandesigns.com>
Sender: <marv@lancaironline.net>
Subject: Re: Painting over Jeffco
Date: Sun, 05 Nov 2006 01:37:32 -0500
To: <lml@lancaironline.net>
Fuel tank sealer is just that. I can see painting it under the gear box assembly due to the high probability of a MIL-H-5606 leak, BUT you wont be soaking it in 45 gallons of 5606 for the life of the aircraft.

Fuel tank sealer is thick and heavy. On my plane I used catalyzed (two part) automotive paint in basic white. On the floor and under the gearbox I sprayed a triple coat. Sides and top got a single coat. The baggage compartment received a coating of white Zolatone (for texture) and then automotive paint on top. I sprayed a well reduced WLS primer on the composite and followed that with the topcoat as soon as the reducer flashed off. I did not want to sacrifice several sets of fingertips to sanding the primer.  All this was done prior to bonding on the top. Post bonding I brushed on the seam in the cabin and sprayed the seam on the right side of the baggage compartment (the one you see).

12 years later, other than a few scratches in the baggage compartment, everything still looks great. Oil and exhaust stains clean up quickly with a little brake cleaner and a rag.

Regards
Brent Regan
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