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Posted for Gary Casey <glcasey@adelphia.net>:
In my opinion it is not advisable to put a pullable breaker in the
alternator output ("B") lead. And yes, if you pull that breaker with the
field being powered the alternator output voltage will go to a very high
level - certainly well over 100 volts (with the engine at high rpm). If the
voltage regulator over-voltage sense lead is connected to the alternator
output it presumably shut itself off, popping the alternator field breaker.
If not and if it is reconnected, though, it may or may not result in an
unacceptable system over-voltage, depending on the capacity of the battery to
absorb the sudden high current. I installed a fuse in the B lead in the
event that a stator winding gets shorted to ground. In the first scenario,
with an alternator charging into a dead battery the B lead breaker should
never blow. The alternator is a current-limited device and can never produce
a higher current than its rating (approximately - the ratings aren't exact).
If your friend had the breaker blow repeatedly it either had too low a
rating or the breaker itself was defective. I recommend a fuse with a rating
at least 10% higher than the rating of the alternator. 20% is better.
Gary Casey
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