Mailing List lml@lancaironline.net Message #36286
From: Paul Lipps <elippse@sbcglobal.net>
Sender: <marv@lancaironline.net>
Subject: Avionics renewal justification
Date: Thu, 15 Jun 2006 00:54:06 -0400
To: <lml@lancaironline.net>
In light of some recent events, I'd like to post this following means of justifying renewal of your avionics:
    To those of you who have a circuit breaker between your alternator's output and your main buss, here's a wonderful way to fry your present old avionics so you can replace them with new ones. This is a real help in justifying new avionics to your significant other! If your alternator field-circuit-breaker is connected to your main buss, then if your alternator breaker opens, either through an overload or manually, your main buss voltage will drop. The regulator, sensing this, will increase the alternator's field current. 'Course, there is no load on the alternator, so its voltage will rise. Eventually, in a few milliseconds, the regulator will be pumping maximum current through the field. Since we drive our alternators at 7000-9000 rpm, the alternator will put out well in excess of 100 volts. Closing through the alternator-breaker will put this high voltage on your buss. Your over-voltage protector, if present, will crowbar and short the field supply, opening its breaker, but by the time the field collapses, the damage will have been done. Here's two things you can do to prevent this and keep your old avionics. Any time your alternator breaker opens, pull your field breaker before restoring the alternator's breaker. If you don't want to depend on your memory in a time of stress, rewire your field circuit breaker to the alternator side of the alternator breaker. That way the alternator's field will serve as the alternator load and the regulator will be sensing the alternator output, thus keeping it in regulation. If you don't think this scenario could actually take place, I challenge you to do this test on your plane at cruise rpm with lots of avionics load and prove me wrong! Maybe you shouldn't try this while in heavy IFR! By the way; putting one of those load-dump transient MOV (metal oxide varistor) protectors on the output of the alternator will not protect against this. Their power and current ratings are very high, but only for very short transients. One or several seconds do not a short transient make! Pumping hundreds or thousands of Watts through them for more than a few milliseconds will turn them into slag! 
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