Mailing List lml@lancaironline.net Message #35995
From: Paul Lipps <elippse@sbcglobal.net>
Sender: <marv@lancaironline.net>
Subject: LSE rpm
Date: Fri, 19 May 2006 07:47:20 -0400
To: <lml@lancaironline.net>
    Actually, LSE's rpm data is analog from the get-go. One way to turn one-three pulses per rev to an rpm output is to have a multiplier and counter. This can be done with a phase-lock-loop multiplier set to the proper division rate, i.e. if you want a readout every second, a one-pulse-per rev would have to be multiplied by 60 before being input to a counter. Then you are faced with the choice of closed-loop bandwidth that will have a fast enough response time to keep up with motor acceleration, but slow enough to filter the crankshaft angular-rate variations. You'd be amazed at how much the crank accelerates and decelerates during one revolution! I know; I've built several. I guess you might call that a digital approach. I flew with a fellow that was trying a PLL tach I made on his 140, that had a one second readout rate. At first he thought there was a problem with it as it sometimes jumped aroud tens of rpm, until I pointed out it was smooth until we had some turbulence. If you see stable rpm readout in your digital display in turbulence, your tach's smoothing constant or time-base rate is quite large. A u-processor-based system will count time between pulses or the number of pulses in a fixed-length gate, then calculate the rpm. That's still a multiplier. Any time you have a harmonic relation between the pulse rate into a counter and the gate rate, you can have gate opening and closing errors where pulses are picked up or dropped.
    A lot of tachs start with a triggered pulse, at crank rate, to give a fixed width and amplitude pulse, then filter that through a simple R-C smoothing net for display on an analog meter of some sort, either DVM or D'Arsonval movement. LSE's rpm is 100 uV / rev / min, so if you do not have a good closed signal system from the LSE to the meter, common mode noise injected into the wiring can cause errors. The 40-70 rpm error you mention can be from 4mV to 7mV common mode error in the ground return; that's 0.004V to 0.007V. LSE's MAP is 10mV / inchHg. Again, 6mV, 0.006V, on the ground can give 0.6" MAP error + or -! Proper wiring and grounding practices, as was much discussed on LML several weeks ago, is critical with low-level signals of any kind. Whether digital or analog, each approach has its own type of errors.
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