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Posted for "Neal Garvin" <nrgarvin@comcast.net>:
Check all the connections especially the field connection on the alternator
and regulator. If it is a "fast-on" or similar quick connect plug type, they
can loose their "grip" and the resistance can build causing the alternator
output voltage to drop which the regulator senses and corrects by adding
more voltage (or is it current?) to the field. The poor connection can arc
or vibration can drop the resistance for a moment and the alternator will
pump out an overvoltage.
I had this problem and it took me 2 months to finally identify it (with help
from Bill Bainbridge at B&C).
Are you using a B&B Alternator? If so, you need all three connectors in the
male plug housing to stabilize it. You can interconnect 2 of them to utilize
both field connection tabs in the alternator for redundancy.
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