Several flights and 3 hours of flight time later: Everything is
working beautifully. The plug fouling was definitely caused by the
Permatex anti-seize. The top plugs fouled first because of the straight
threads on the plugs -- Think of all the pressure being on one side of the
plug threads where they meet the hole threads and are torqued up against
one another. This leaves a spiral channel on the other side for the
liquefied paste to travel down and coat the plug tips and insulation with
aluminum/copper/graphite residue. After all, the copper seal or, in the
case of moped/auto plugs, the compressible seal is what keeps combustion
gasses from leaking out at the plug base. The bottom plug took a little
longer for the goo to affect the plugs.
So...... If an anti-seize is to be used (and may be necessary for the
proper torque), put it on two threads back from the tip and only on two
threads. Apply sparingly (not like me, I overdo everything except a rare
steak on the grill).
I will never use the Permatex again. I will use the Champion
anti-seize as I have before but more sparingly. BTW, it appears that
lacquer thinner is the best way to cleanup the Permatex. I will let
everyone know if others at my airport are able to clean and re-use
their Permatex fouled plugs.
Since I am using Denso Iridium plugs, I got the following info
from their web site. Note the statement at the end about
"lubricants." This is why Klaus recommends anti-seize and 15 ft-lbs for
the plug - see the entry for 14mm Flat Seat below.
Installation Key Points
- The threaded area of the cylinder head must be clean.
- Using your fingers, screw the spark plug into the cylinder head, and
tighten about 1/4-1/2 turn with a plug wrench. (Taper seat plug: about 1/16
turn)
- Tightening too much may cause distortion of the plug housing, and in
extreme cases could cause engine damage. Therefore, proper installation of the
spark plug is important for life and performance of the spark plug.
Plug Size |
Cast Iron Heads |
Aluminum Heads |
N*m |
lb-ft |
N*m |
lb-ft |
10mm Flat Seat |
10-15 |
7-11 |
10-15 |
7-11 |
12mm Flat Seat |
15-25 |
11-18 |
15-25 |
11-18 |
14mm Flat Seat |
35-40 |
26-30 |
20-30 |
15-22 |
14mm Taper Seat |
9-20 |
7-15 |
9-20 |
7-15 |
18mm Flat Seat |
43-52 |
32-38 |
38-46 |
28-34 |
18mm Taper Seat |
20-27 |
15-20 |
20-27 |
15-20 | |
Note:
The installation torque values shown above apply to new spark plugs without
lubricating the threads. If threads are lubricated, the torque value should be
reduced by approximately 1/2 to avoid over-tightening.
* 1N*m = 0.1020 kgf*m
Scott Krueger
AKA Grayhawk
Lancair N92EX IO320 SB 89/96
Aurora, IL
(KARR)