Mailing List lml@lancaironline.net Message #26938
From: Bob Pastusek <rpastusek@htii.com>
Sender: Marvin Kaye <marv@lancaironline.net>
Subject: RE: [LML] Wing tips
Date: Tue, 07 Dec 2004 21:58:00 -0500
To: <lml@lancaironline.net>
 Nicholas P wrote:
 I recently saw a L-IV with the standard wing tips permanently attached with access panels cut into the bottom of the the wingtip. The installation looked really neat.   Is there any good reason why the wing tips ought not to be permanently attached? 
 
The big pro for permanently attaching the winglet is that you can build about 5 more gallons of fuel into each wing. The cons are many:
 
1) You'll need to run your fuel sensor probes from the center of the wing or build them in permanently--and then add an access panel for the wiring hookup. The original IV/IV-P's had the sensor probes installed from the wing root outward, but they were more prone to leaks around the threaded base and the sensor itself, and you had to pull the wings to work on the sensors.
 
2) The fuel vent/pressurization NACA scoop in the top of the winglet is a bit more difficult to install/plumb, and you'll need to construct a "dry bay" for the lights/strobe wiring.
 
3) the VOR antennae installed inside the tips need to be deleted, or you can seal them into the skin and add yet another "dry bay" to wire them up--although you may be thinking about leaving out the VOR antennae these days?...
 
My opinion: If you need every available gallon of fuel it might be worth the effort, but just for cosmetics, I wouldn't bother. You'll get more fuel for less trouble by making the aft inside bay(s) of the wings into fuel tanks. Lancair sells a kit for this. It's best installed before closing the wings, but it can be added later. Recommend you talk to Vern Pifer and/or Tim Ong about this before "just doing it."
 
To get a nice finish when you build/add your wingtips, drill the winglet attachment holes for #6 or #8 screws and tap the reinforced carbon wing tips to hold these screws. Install the wingtips and finish the wings/tips as a unit. Then carefully dig out the smaller screws, drill, countersink and nutplate for #10 stainless screws and you'll have a near-perfect wing to tip transition. One other tip (no pun intended): be sure to install your flaps (fully retracted) and ailerons when you're aligning the trailing edge of the winglets. Most flying Lancairs didn't do this during the build and the flap/aileron/winglet trailing edges do not align. There is not a good way to correct this later...
 
Good luck!
 
Bob Pastusek
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