Mailing List flyrotary@lancaironline.net Message #64399
From: Charlie England ceengland7@gmail.com <flyrotary@lancaironline.net>
Subject: Re: [FlyRotary] Re: Flexplate location / failure
Date: Sun, 28 Oct 2018 16:48:35 -0500
To: Rotary motors in aircraft <flyrotary@lancaironline.net>
As a heads-up to new arrivals, the flexplate cracking issue likely predates use of the engine in aircraft. I've got one that's never flown that has two cracks. I think Len Hanover mentioned that mishandling at wrecking yards may be one cause (dropping the engine on the flexplate when storing it). It doesn't seem to be limited to rotaries, either.

Bottom line for me is to check before using. That's how I discovered cracks in mine.

Charlie

On Sun, Oct 28, 2018 at 12:48 PM David Leonard wdleonard@gmail.com <flyrotary@lancaironline.net> wrote:
Hi Joe,
Yes, my flex plate not only developed cracks but basically disintegrated.  Keep in mind that I was running about 300hp at rookie school for Reno.  None the less, the flex plate was never designed to transmit the output of engine, just allow the starter to turn it over.  The lightening holes in it alow flexing that initiated the cracks, then the whole thing shattered.  Surprisingly, in my case the pieces happend to jam together in such a way that it still functioned until I happend to find it on inspection several flight hours later.

All the details of my fix are in the archives somewhere, but basically I replaced the flex plate with an off the shelf lightweight flywheel that I addapted to accept tracys damper plate.  I took it to a machine shop to have the mounting holes correctly placed.  I also had it balanced, but I probably could have skipped that step.  I also had to machine a recess into Tracys mounting plate to allow the starter to reach the teeth on the flywheel.  Details are in the archivees somewhere.  That was going on in June July and Aug of 2011, which may make it easier to find.

Tracy also engineered a fix.  His solution is in the archives too.  He also seemed to think that the flex plate was good enough for a normially aspirated 13b, but after seeeing what happend to mine, I believe that even a n.a. 13b would eventually fatugue the flex plate into the same result.   As I recall, at least one other person detected cracks in the same place.

Best,
Dave Leonard

On Sun, Oct 28, 2018, 4:23 AM Joseph Berki jskmberki@windstream.net <flyrotary@lancaironline.net> wrote:

 

I believe that Dave Lenard had an issue with cracks appearing in the flexplate.  He came up with a solution and does anyone recall  the details of the solution and would it work for all 13bs with Tracy’s PSRU?

Joe Berki

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