Mailing List flyrotary@lancaironline.net Message #58874
From: Ed Anderson <eanderson@carolina.rr.com>
Subject: Re: [FlyRotary] Re: [flyRotary] Spreadsheet Cooling Section
Date: Fri, 24 Aug 2012 18:48:53 -0400
To: Rotary motors in aircraft <flyrotary@lancaironline.net>
No doubt it could stand improvements for sure, Jeff.
 
  There are four DT's I employ in the cooling equations.  Change in  air temperature across the radiator, change in air temperature across the oil cooler and change in fluid temperature of the coolant and oil as they flow through their heat exchanger.    I have heard of Air DT across the radiator ranging from 50-100F,  I am currently using a DT of 70F , but I know that Tracy has reported a DT of  100F.   I am also using DT of 70F for the oil cooler and that is probably too high.    For both fluid DTs, I am using 16F.
 
IF anyone has reference material or sources that could help me refine those figures - it would undoubtedly improve the cooling section.
 
As Jeff pointed out for the cooling section there is no input for OAT although there is for the power section.  My initial thoughts would be to pick
 
some OAT and I'm thinking of 59F (SL standard day temp) as a nominal mid point of  DT.  Then if OAT is above that DT, then to simply subtract the difference between OAT and 59F and reduce the air DT across the radiator by that amount.  Conversely if OAT is below 59F then to add that DT to the 70F I am currently using. 
 
By increasing the DT factor more heat is transferred (better cooling) by reducing the DT factor less heat is transferred (worst cooling)
 
IF anyone has reference material or sources that could help me refine those figures - it would undoubtedly improve the cooling section.

Ed
 
Edward L. Anderson
Anderson Electronic Enterprises LLC
305 Reefton Road
Weddington, NC 28104
http://www.andersonee.com
http://www.eicommander.com
Sent: Friday, August 24, 2012 11:49 AM
Subject: [FlyRotary] Re: [flyRotary] Spreadsheet Cooling Section

Ed, you did say he cooling chart is not quite where it should be …

Plugging some numbers in there is very interesting; however, not to be too critical but I think the constants used to calculate HP Vs OAT Vs Cooling Capacity are a bit fuzzy.

For example, at any RPM, AF, HP,  simply increasing the OAT value in the spreadsheet results in improved cooling capacity … My installation’s capacity to cool was much more influenced by OAT than the resulting change in HP due to OAT .  I had no cooling problems at 50F but had big problems at 100F … The spreadsheet indicates opposite.

Jeff

 

From:

Ernest Christley <echristley@att.net>

Subject:

Re: [FlyRotary] Spreadsheet Cooling Section

Date:

Fri, 24 Aug 2012 10:41:30 -0400

To:

Rotary motors in aircraft <flyrotary@lancaironline.net>

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Ed Anderson wrote:

> But, as stated before the cooling section is on less solid ground due to
> the fact that installation variables play such a large role in cooling
> and they are not taken into consideration.  But, you can play with it to
> see the effects of changing several variables on cooling.
>  
> Ed
>  

Just been playing with this, pulling data out of my data logs.  I don't have all my numbers exact yet, but I think this
will be useful for making a SWAG at determining if the system will stay within safety margins during various phases of
flight.

Would it be to much to ask those with flying machines if they can go out and determine where their system starts to warm
up, which would be a rough indication of where the cooling capacity is exceeded?  I thinking of doing a steep climbout
and slowly dropping the nose until the temps start coming down, noting the temp, MAP, airspeed and AFR at that point.  I
don't think it is necessary to tell grown people that built their own airplane that they need to be careful about
airspeed while doing something like this.    If we can get a variety of samples, we can put error bars around the
numbers that the spreadsheet gives.

 

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