X-Virus-Scanned: clean according to Sophos on Logan.com Return-Path: Received: from cdptpa-omtalb.mail.rr.com ([75.180.132.123] verified) by logan.com (CommuniGate Pro SMTP 5.3.9) with ESMTP id 4486397 for flyrotary@lancaironline.net; Wed, 29 Sep 2010 15:20:30 -0400 Received-SPF: pass receiver=logan.com; client-ip=75.180.132.123; envelope-from=eanderson@carolina.rr.com Return-Path: X-Authority-Analysis: v=1.1 cv=R3xZCyK5Rzzq4RgmEA8QIQ3hFZTdsD3z+kRPUs1QTwQ= c=1 sm=0 a=rPkcCx1H5rrOSfN0dPC7kw==:17 a=arxwEM4EAAAA:8 a=r1ClD_H3AAAA:8 a=doaH6JTJfJP_QTb0juIA:9 a=SlNzB_psmqwNCtnqIBMB1Jr43hAA:4 a=wPNLvfGTeEIA:10 a=ayC55rCoAAAA:8 a=JEOAzyOdAAAA:8 a=9PvIYksyW8Axvr1O6K4A:9 a=yrH4Nm7wKPafoItatvwA:7 a=A2AnFbi6CZiCh8-G-ghf6kBeZS8A:4 a=zmB0VLvDmMQBVNn3CL4A:9 a=8eZmiw29upxoTgzRwuJkBnxJQhEA:4 a=KQqxNPgzF0kA:10 a=ucH7BwLj_I8A:10 a=0Kfcb2prsggAa7fw:18 a=rPkcCx1H5rrOSfN0dPC7kw==:117 X-Cloudmark-Score: 0 X-Originating-IP: 174.110.167.5 Received: from [174.110.167.5] ([174.110.167.5:54683] helo=EdPC) by cdptpa-oedge01.mail.rr.com (envelope-from ) (ecelerity 2.2.3.46 r()) with ESMTP id 3F/EF-06710-45193AC4; Wed, 29 Sep 2010 19:19:49 +0000 Message-ID: From: "Ed Anderson" To: "Rotary motors in aircraft" Subject: Oil Pump key incident Date: Wed, 29 Sep 2010 15:19:40 -0400 MIME-Version: 1.0 Content-Type: multipart/related; boundary="----=_NextPart_000_0050_01CB5FE9.BC9178A0"; type="multipart/alternative" X-Priority: 3 X-MSMail-Priority: Normal Importance: Normal X-Mailer: Microsoft Windows Live Mail 14.0.8117.416 X-MimeOLE: Produced By Microsoft MimeOLE V14.0.8117.416 This is a multi-part message in MIME format. ------=_NextPart_000_0050_01CB5FE9.BC9178A0 Content-Type: multipart/alternative; boundary="----=_NextPart_001_0051_01CB5FE9.BC9178A0" ------=_NextPart_001_0051_01CB5FE9.BC9178A0 Content-Type: text/plain; charset="iso-8859-1" Content-Transfer-Encoding: quoted-printable Humm in case the link did not work out here is the article I wrote a few = years ago about the key in the oil pump shaft OIL PUMP KEYWAY Ed Anderson - 02/MAY2001=20 Problem: It is relatively easy to place the 13B oil-pump chain drive = sprocket on the oil pump shaft without having the woodruff key correctly = positioned. Sliding the sprocket on the shaft can push the key out of = its slot in the shaft and trap it against the oil pump aluminum housing. = The torque (30 ft/lbs) of the oil shaft nut can provide sufficient = clamping force on the drive sprocket, pressing it against the oil pump = shaft shoulder, that it will drive the oil pump - at least for a while. = I flew approx. 10 hours with the oil pump in this condition - until a = fortunate event caused the sprocket drive to break lose from the = clamping force of the nut with resulting drop in oil pressure to 20 psi. = Fortunately this happened on the ground and investigation led to = discovery of the problem.=20 =20 =20 Recommendation: Use some method to ensure the key is properly position = before placing washer/nut on the shaft. Here are two suggestions:=20 1.) Visually ensure that the key is in the shaft by looking down the = shaft keyway. 2.) Use a paper clip with one leg bent 90 degrees, insert the end of the = bent leg in the woodruff keyway and ensure that it does not extend all = the way. In other words, the leg of the clip should encounter the key = before the leg is fully inserted into the keyway.=20 Edward L. Anderson Anderson Electronic Enterprises LLC 305 Reefton Road Weddington, NC 28104 http://www.andersonee.com http://www.eicommander.com ------=_NextPart_001_0051_01CB5FE9.BC9178A0 Content-Type: text/html; charset="iso-8859-1" Content-Transfer-Encoding: quoted-printable

Humm in case the link did not work out here is = the article=20 I wrote a few years ago about the key in the oil pump shaft

OIL PUMP=20 KEYWAY

Ed=20 Anderson - 02/MAY2001

Problem: It is = relatively easy to=20 place the 13B oil-pump chain drive sprocket on the oil pump shaft = without having=20 the woodruff key correctly positioned. Sliding the sprocket on the shaft = can=20 push the key out of its slot in the shaft and trap it against the oil = pump=20 aluminum housing. The torque (30 ft/lbs) of the oil shaft nut can = provide=20 sufficient clamping force on the drive sprocket, pressing it against the = oil=20 pump shaft shoulder, that it will drive the oil pump - at least for a = while. I=20 flew approx. 10 hours with the oil pump in this condition - until a = fortunate=20 event caused the sprocket drive to break lose from the clamping force of = the nut=20 with resulting drop in oil pressure to 20 psi. Fortunately this happened = on the=20 ground and investigation led to discovery of the problem.

Recommendation: Use some method to ensure = the key=20 is properly position before placing washer/nut on the shaft. Here are = two=20 suggestions:

1.) Visually ensure that the key is in the shaft by = looking=20 down the shaft keyway.

2.) Use a paper clip with one leg bent 90 = degrees,=20 insert the end of the bent leg in the woodruff keyway and ensure that it = does=20 not extend all the way. In other words, the leg of the clip should = encounter the=20 key before the leg is fully inserted into the keyway.

Edward L. Anderson
Anderson Electronic = Enterprises=20 LLC
305 Reefton Road
Weddington, NC 28104
http://www.andersonee.com
http://www.eicommander.com

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