In a message dated 9/26/2010 11:53:28 P.M. Eastern Standard Time,
keltro@att.net writes:
Lynn,
Concrete, WA..............Interesting but to me the most
interesting thing is the modified cooling system.........Their
website
has a lot of info on how the two engines were coupled
together but they have yet to provide what internal modifications
were
made to direct coolent flow in the proper directions after
it is connected to the center housing.........This system would
seem
to address the fact that the rear rotor runs somewhat hotter
than the front rotor in the stock cooling system.........
I am interested in your
opinion as to if the benefit would be worth the trouble to implement such
a cooling system ?.....
I have heard that the rear rotor tends to fail more often
than the front perhaps because it runs hotter..........Has anyone
to
your knowledge ever documented how much hotter the rear
rotor runs as opposed to the front rotor ?.............
Kelly Troyer
The cooling system change would require that the web between water in and
water out of the front iron be removed, to allow water to flow around the front
iron and be removed from the center iron on the exhaust side. You would
have to do that for the rear engine where the adaptor plate blocks the water
pump land area.
Why he did it in the front engine escapes me. Typical failures in high
output NA engines is rotor bearing failures in the front rotor due to lower oil
pressure than the rear rotor bearing. The front main and rotor bearing is fed
from the dowel gallery that ends with a number of drilled 90 degree
turns. The rear main and rotor bearings get the straight shot from the filter
adaptor land. So an additional oil line is installed to take oil from a
plate mounted below the filter adaptor to the lateral drilling into the main
bearing gallery in the front iron. This is usually a dash 10 line, and the run
through the dowel gallery is left intact to more than double the cross section
of the supply.
In boosted engines it is the rear rotor bearing failing from
detonation from higher heat in the rear rotor housing coolant and rear iron. In
high boost street racers and dyno racers, you see the top dowels shearing off
and or, the dowel gallery hole breaking open and splitting the rear iron all the
way down to the stationary gear. This is from the whole engine twisting in
opposition to the torque being generated. The engine is twisting in the opposite
direction to the crank rotation. To cure this, you add dowels along the plugs
and around the exhaust area, or to every case bolt hole. Or a combination of
dowels and oversized case bolts in reamed holes. Also mounting the engine by its
bell housing face rather than the front cover as in the 12A or the center irons.
Detonation is charge temperature dependant, so coolant and oil temperatures
must be under control.
Cosworth puts the water into Ford style 4 cylinder blocks through the core
support plugs and takes it out through the head. Smokey Yanick Did the
same thing in Chevy V-8s. Water into the core support plugs and out through the
heads that were lined with water glass so they could no be overcooled. Smokey
liked high cylinder head temps. He also found a way to prevent detonation at
very high charge temperatures. Nobody has uncovered his secrete yet. But these
systems are used to control the round shape of the cylinders with the coolest
water going there first, then cooling the heads last. See Smokey's hot vapor
cycle engines. GM could have had his secrete for 30 years now, but thought they
could figure it out, so refused to buy from him the greatest improvement in the
IC engine since it was invented.
NA rotaries used in aircraft are unlikely to fail for any reason based on
design. The dismal cooling systems installed and the thinking that 200 water and
more than 220 oil temperatures are OK is just not the case.
The number on the temp gage, is a vague average of the engines temperature.
But most of that came from the aluminum around the leading plug and the lower
area around the exhaust cycle. Some of the cooling water picks up nearly zero
temperature, and some of it picks up too much and boils for a short
time.
So the gage is showing you a mixture of water or coolant that has been way
too hot, and some that was heated very little by the engine. So, the gage did
not show you the highest coolant temps, and some of the coolant was heated by
adjacent coolant and did nothing to (directly) cool the engine. I would not slow
the water pump speed. The extra velocity helps make turbulence and scrubs the
heated metals better than slow moving coolant. Note the diagonal dents in the
flat tubes of a radiator. Also to create turbulence and scrub the chilled
boundary layer off of the tube surface and allow hotter coolant to contact
it. A dash of dish soap or Redline WaterWetter keeps the oil scum and rust from
insulating the engines metals from coolant.
If I were building a drag racing engine I would build part of his system
but put the cold water into the rotor housing between the spark plugs where the
highest heat is found. Or just below the leading plug.
But none of this is required for aircraft use.
Lynn E. Hanover