Mailing List flyrotary@lancaironline.net Message #49715
From: Joe Ewen <jewen@comporium.net>
Subject: Alternator Filter
Date: Fri, 15 Jan 2010 18:12:48 -0500
To: Rotary motors in aircraft <flyrotary@lancaironline.net>
I have been having problems with my engine installation.  Starts, runs great - turn on the alternator and the engine starts to miss.  Put a scope on R1 ignition trigger lead and sure enough missing trigger pulses.   Turn alternator off no more missing pulses.  Looked at the alternator output with the scope and as expected saw some spikes.  Bought an aircraft spruce alternator filter.  Ran the engine , worked fine until it would not prime or run any more.  That turned out to be a defective store switch.  Replaced the switch and back to normal.  Here is the part I do not yet understand.
 
Engine runs fine, added alternator filter and can not even get a pop.  Take the filter off, starts fine.  Filter back on (alt off), no joy.  Filter on (alt on), no joy. Filter off, runs fine.  I can not imagine how a filter capacitor is interfering with the ignition of the controller.  If anyone has any insight please feel to speak up.
 
I have 2 wiring ducts: 1. quiet - signals such as to the PCM, ignition firing leads, low voltage sensor, analog signals.  2. Noisy side, battery cables, ignition power, injector power and signal (twisted pair shielded (shield properly grounded.)
 
Alternator connects to battery cable at the starter.  If I run an external wire between the alternator and the battery (outside the airframe, long wire - engine in back, battery in front (canard)) everything runs fine.) Aesthetically this might not be a good approach, not to mention the aerodynamic impact.
 
This problem has kicked my butt this week working on it in the cool 20F evening air.  Any insight is appreciated, especially why a capacitor (which does not conduct DC) would render the EC2 controller inoperative would be appreciated.
 
Thanks,
Joe
 
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