Mailing List flyrotary@lancaironline.net Message #49636
From: Al Gietzen <ALVentures@cox.net>
Subject: RE: [FlyRotary] High voltage problem fixed for real
Date: Thu, 7 Jan 2010 10:52:05 -0800
To: 'Rotary motors in aircraft' <flyrotary@lancaironline.net>

Dave;

 

Thank you for verifying what the problem was, and an easy solution.  I’ve also been seeing 14.5-15 volts at times, and it has been on my mind this week that I needed to address that. I had concluded it was likely caused by voltage drop in the field circuit, but hadn’t really considered it is all the drops from the alt output, back to the battery, and back to the field.

 

So to verify (for me and others who have done the internal disconnect from output to voltage regulator/field supply); you connected from the alternator output (‘B’ terminal) back to the field via a relay; where the relay power has the over-voltage protection and panel switch.

 

Now that you’ve done it seems obviousJ.

 

Al

 

-----Original Message-----
From: Rotary motors in aircraft [mailto:flyrotary@lancaironline.net] On Behalf Of David Leonard
Sent: Thursday, January 07, 2010 9:21 AM
To: Rotary motors in aircraft
Subject: [FlyRotary] High voltage problem fixed for real

 

I finally figured out why my voltage had been creeping up - I was losing a small bit of voltage with each crimp and connection and section of wire in the alternator field circuit (went from the main buss, through a fuse, 4' to a switch, then 4' back to the alternator.  That added up to 0.4 volts over the length of the circuit when the field was drawing 3.5 amps.  If that draw ever goes up in flight the voltage drop would be higher.  More importantly there was a bad crimp in the b-field wire which would have been causing an obvious drop in voltage between the alternator output and the rest of the electrical system. 

 

I fixed the crimp and installed a relay near the alternator to handle the field voltage.  This not only got my operating voltage back down to 13.8 volts, but also removed the last bit of alternator noise from the headsets. Cool!

 

Live and learn. 
--
David Leonard

Turbo Rotary RV-6 N4VY
http://N4VY.RotaryRoster.net
http://RotaryRoster.net

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