Mailing List flyrotary@lancaironline.net Message #49508
From: Tracy Crook <tracy@rotaryaviation.com>
Sender: <rwstracy@gmail.com>
Subject: Re: [FlyRotary] Re: Mereidth effect: [FlyRotary] Re: Air Flow Question
Date: Wed, 23 Dec 2009 08:34:32 -0500
To: Rotary motors in aircraft <flyrotary@lancaironline.net>
Scott,
Sounds like you should have plenty of cooling even if your diffusers are halfway effective.  My 5" round inlet for the radiator looks ridiculously small compared to yours but so far it is cooling the 20B OK.  Your oil cooler diffuser looks pretty nice.  Only suggestion I would have is that it should be pinched a little tighter at the aft end.  Mine had the same shortcomming but I remedied that with some roof ridge vent material stuck in at the rear 20%.   200 HP is a pretty conservative target for that turbo setup.  Should get that easily.

  The side exit for the oil cooler is one  I considered before changing my cooler.  That's a much lower pressure than the usual bottom exit area.  Only problem is making it easy to remove the cowl for inspection.   I couldn't come up with a good way to do that and still get a good seal to the side exit.   Frequent inspections during the first 40 or so hours are especially important.  Because I'm basically lazy, I imposed an 'easy to inspect' requirement on my installation.   If it's not, I find excuses not to do them.

Tracy

On Tue, Dec 22, 2009 at 9:49 PM, <shipchief@aol.com> wrote:
Yes;
Thanks Ed. I went out to the garage and looked at my chin scoop radiator.
It fails to conform to the shape reccomended in the article. :(
But it does cool well in ground testing so far. I leaned heavily toward pressure recovery from the supposed bow wake effect, and can't verify if I get any diffuser effect because of the slope of the cooler core. I know this is not optimal, but I wanted greater core area and less core depth so air would pass thru the core with a lower differential pressure.
Here is a link to my EAA Capter's site, direct to my pictures:  http://gallery.eaa326.org/members/semery/
Constructive comments are always welcome.
I did try to keep external drag to a minimum, and have an Inlet area of about 52 In Sq, over a Core face area of 306 In Sq.
for a intlet / core ratio 17 % which seems small for the core.
The Horse Power target is 200, so the 1.8 cubic inch core volume to HP = 360 cubic inches. My core is 2" thick for 612 cubic inches. So I theoretically only require 59% of my existing core volume. 180 square inches of 2 inch thick core.
My inlet opening = 29% of that, so I'm close to optimum on inlet opening area. As I continue to test, and eventually fly, I could change to a smaller cooler, which could set it more 'normal' to the air flow, while also moving it aft allowing a longer diffuser.
The side mounted oil cooler was not a matter of choices. The Mazda cooler comes in one size, so does the cowl cheek opening. I just measured my diffuser inlet, 24.8 In Sq. The cooler face: 87.75 In Sq. Ratio = 28%. I think that's pretty good considering the airflow must turn 90 degrees to pass thru the core, then get sucked out thru surface louvers on the cowl side.
Here's hoping for the best, and trying again if it doesn't work.



-----Original Message-----
From: Thomas Mann <tmann@n200lz.com>
To: Rotary motors in aircraft <flyrotary@lancaironline.net>
Sent: Mon, Dec 21, 2009 6:01 pm
Subject: [FlyRotary] Re: Mereidth effect: [FlyRotary] Re: Air Flow Question

Thanks for the links Ed.
It looks like I have some reading to do!
 
From: Rotary motors in aircraft [mailto:flyrotary@lancaironline.net] On Behalf Of Ed Anderson
Sent: Monday, December 21, 2009 7:19 PM
To: Rotary motors in aircraft
Subject: [FlyRotary] Mereidth effect: [FlyRotary] Re: Air Flow Question
 
 
Thomas, Here is probably the best, most understandable (without a lot of math) on the cooling challenge that I have come across.   You might want to check it out.   Here is one of the statements you will find in this short article
 
It has been shown that the diffuser efficiency is key in the reduction of the overall radiator drag. It is the most critical part, and unfortunately the most frequently botched by homebuilders.
 
 
Also note his comment about how to control airflow once your intake is 30-50% of your core area – may surprise you.
 
 
 
 
Here is a summary by Meredith on the effect.  There is still some debate about whether the P-51 cooling system actually resulted in a net thrust – but, most agree whether it did produce significant thrust or not the cooling drag was probably close to an optimum minimum. 
 
 
You are right, there is always trade offs.  You can certainly put an oil cooler in front of your radiator – in effect you are just making a thick radiator as far as airflow is concerned.  Obviously you will have hotter air flow through the part of your radiator behind the oil cooler so its cooling effectiveness will be reduced.  Also, you may find that a lot of the air in their common duct may want to go through the other part of the radiator core – due to its less air resistance.
Placing them side by side (or top bottom) is another approach.  However, it is my opinion that unless your oil cooler and radiator core have similar air flow characteristics or great care is taken in designing your ducts to each, that air will take the route of least resistance.  So one  core could end up “bleeding’” cooling air from the other.  Similarly, the exit pressure of one (generally the one with the least air resistance) will be higher than the one with less resistance. So this can cause airflow problems under the cowl as well.
Its my opinion that keeping  your oil and coolant cores separate (if possible and there are always space constraints in our vehicles) and also keeping their air flow separate is generally the best course of action to get the best cooling.  But, compromises are frequently necessary, in which case you simply have to try and figure out the possible interaction and effects.
 
Ed
 
Ed Anderson
Rv-6A N494BW Rotary Powered
Matthews, NC

From: Rotary motors in aircraft [mailto:flyrotary@lancaironline.net] On Behalf Of Thomas Mann
Sent: Monday, December 21, 2009 6:17 PM
To: Rotary motors in aircraft
Subject: [FlyRotary] Re: Air Flow Question
 
Stick with this group, we’ve all been there and have conquered the cooling beast – well, at least tamed it a bit.
 
Ed
 
 
That is the plan Ed.
I’m trying to figure out how much radiator I can fit into my configuration. I’m running the numbers and drafting it out in AutoCAD.
 
I’m hoping that I can cash in on the Meredith Effect in my design. I’m planning on an adjustable exhaust opening much like the P-51s had. I’m not sure if I need it or not but it’s easier to not use it vs. add it later.
 
Question: If I use a separate oil cooler, can I place it in front of the radiator?
I’ve seen some installations like this but it seems to me that there is a cost involved.
 
T Mann


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