Mailing List flyrotary@lancaironline.net Message #46353
From: Ed Anderson <eanderson@carolina.rr.com>
Subject: RE: [FlyRotary] Re: Ed's Electrical System was Incident 5119
Date: Fri, 5 Jun 2009 22:21:27 -0400
To: 'Rotary motors in aircraft' <flyrotary@lancaironline.net>
Well, what can I say George.  You've been excommunicated like a number of
others on this list.  Trust me you won't miss the other list.  I've been off
of it for around 4 years now and I like the way folks on this list try to
help folks rather than build ego castles {:>)

Ed

Ed Anderson

Rv-6A N494BW Rotary Powered

Matthews, NC

eanderson@carolina.rr.com

http://www.andersonee.com

http://www.dmack.net/mazda/index.html

http://www.flyrotary.com/

http://members.cox.net/rogersda/rotary/configs.htm#N494BW

http://www.rotaryaviation.com/Rotorhead%20Truth.htm


-----Original Message-----
From: Rotary motors in aircraft [mailto:flyrotary@lancaironline.net] On
Behalf Of George Lendich
Sent: Friday, June 05, 2009 8:36 PM
To: Rotary motors in aircraft
Subject: [FlyRotary] Re: Ed's Electrical System was Incident 5119

Thanks Ed,
I gathered that was the case and I must say I agree with you, although I am
electronics challenged.
Got to start somewhere I guess!

BTW looks like I'm suspended from the other discussion group, can't work out

what I did wrong - I just tried to be helpful to a chap in regard to
information on carbies. Must have said something that conflicted with
someone else's opinion.
George (down under)


> Thanks, Bob
>
> George - what Bob says.  AeroElectric has good information and some good
> products.  The only thing I've really disagreed with Bob K is regarding
> fuses vs circuit breakers.  I favor Circuit breakers for all critical
> items,
> but use fuses for non-critical, Bob K (AeroElectric) favors fuses for
> everything.  He makes a good case, but in my 2000 + hours of flying in the
> military - I found numerous occasions where resetting a circuit breaker
> returned power.  Not every time by any means, but often enough to make me
> prefer circuit breakers - resetting a circuit breaker may (or may not)
> help,
> but try resetting a fuse {:>)
>
> Ed
>
> Ed Anderson
>
> Rv-6A N494BW Rotary Powered
>
> Matthews, NC
>
> eanderson@carolina.rr.com
>
> http://www.andersonee.com
>
> http://www.dmack.net/mazda/index.html
>
> http://www.flyrotary.com/
>
> http://members.cox.net/rogersda/rotary/configs.htm#N494BW
>
> http://www.rotaryaviation.com/Rotorhead%20Truth.htm
>
>
> -----Original Message-----
> From: Rotary motors in aircraft [mailto:flyrotary@lancaironline.net] On
> Behalf Of Bob White
> Sent: Friday, June 05, 2009 6:17 PM
> To: Rotary motors in aircraft
> Subject: [FlyRotary] Re: Ed's Electrical System was Incident 5119
>
> Hi George,
>
> I'm not Ed, but what the heck.
> http://www.matronics.com/Navigator/?AeroElectric-List to subscribe to
> the AeroElectric list.  You will get 20 - 30 messages per day.
>
> http://www.aeroelectric.com/ is Bob's web site (It' really Bob N.)
> Click on "Catalog of Products" to order his book and other stuff.
>
> Bob knows his stuff.  (Like Ed I prefer circuit breakers though.)  Bob
> is great at explaining his reasons for everything he says.
>
> Bob W.
>
>
>
> On Sat, 6 Jun 2009 07:39:40 +1000
> "George Lendich" <lendich@aanet.com.au> wrote:
>
>>
>> Ed,
>> Where do I find info on Bob K and the electronics mentioned?
>> George (down under)
>>
>>
>>   Thanks, Bill
>>
>>
>>
>>   Well, no doubt pot-shots will be taken by some, but for the most part,
> folks are appreciative to have the facts (as best I know them) as it could
> possibly happen to them - or some variation.  Back when I first got
> started
> (1992), I really did not know Bob K and his deserved reputation.  In fact,
> because of his view about fuses vs Circuit breakers - which I disagreed
> with
> him about at least for crucial systems - may have influence my assessment
> of
> his excellent wiring diagrams.
>>
>>
>>
>>   You are correct about the alternator; I was somewhat surprised when I
> discovered that once my alternator (auto) starts producing voltage,
> pulling
> the field coil circuit breaker does not shut down the alternator.  So your
> suggestion to use a modified one makes good sense.
>>
>>
>>
>>   I always say you "..Live and learn - provided you live!.."  I am always
> prepared to learn from my mistakes.  So far I haven't committed the same
> one
> twice.
>>
>>
>>
>>   In any case, if my "full disclosure" reporting precludes even one
>> person
> from experiencing such excitement and leaves me with my "glider time"
> record
> intact - that is payback enough {:>).
>>
>>
>>
>>   Ed
>>
>>
>>
>>   Ed Anderson
>>
>>   Rv-6A N494BW Rotary Powered
>>
>>   Matthews, NC
>>
>>   eanderson@carolina.rr.com
>>
>>   http://www.andersonee.com
>>
>>   http://www.dmack.net/mazda/index.html
>>
>>   http://www.flyrotary.com/
>>
>>   http://members.cox.net/rogersda/rotary/configs.htm#N494BW
>>
>>   http://www.rotaryaviation.com/Rotorhead%20Truth.htm
>>
>>
>>
>
----------------------------------------------------------------------------
> --
>>
>>   From: Rotary motors in aircraft [mailto:flyrotary@lancaironline.net] On
> Behalf Of Ed Anderson
>>   Sent: Friday, June 05, 2009 2:04 PM
>>   To: Rotary motors in aircraft
>>   Subject: [FlyRotary] Re: Ed's Electrical System was Incident 5119
>>
>>
>>
>>   Hi David,
>>
>>
>>
>>   You ever hear that old saying ".it seemed like a good idea at the
>> time."
> ? {:>)   I agree that Bob's stuff is a good place to start.  I also
> realized
> exactly what you point out.  While I could isolate my battery from a
> failed
> (or good for that matter {:>)) alternator - with my design, I could do
> nothing to isolate my essential bus from a bad battery.  The only reason I
> can give you (10+ years later) is that I apparently viewed the alternator
> as
> the likely cause of a problem, since I swap my batteries out every two
> years.  But, clearly a new battery short - an open circuit would not
> likely
> pose a real problem - an no essential bus power.
>>
>>
>>
>>   Along those same lines of thinking, is probably why I had the battery
> voltage holding the master relay closed.
>>
>>
>>
>>   Clearly pilot played major role in this incident from one 10 year point
> to the next 10 year point.
>>
>>
>>
>>
>>
>>   Regarding the "fancy" voltmeter switch, at the time since I had two
> batteries and an alternator, it seemed like a good idea to be able to know
> the state of the three power devices.  Having it just to the main circuit
> did not seem to provide any information on the voltage state of each
> battery.  I like, it did not case the problem, so I'll leave it in there.
> No amp meter.
>>
>>
>>
>>   I agree there is some rewiring in the very near future.  I do find it
> sort of Ironic that the very thing I put in to permit me to have
> sufficient
> time (battery time) to get to an airfield - showed that it could do just
> that {:>).  The two year old 17AH battery showed it could easily provide
> 30
> minutes of quality voltage.  It did not start to get really nasty until
> approx 50 minutes after launch (with two EFI and boost pumps running - I
> turn one EFI and boost pump off at cruise altitude).
>>
>>
>>
>>    Past 50 minutes, things were clearly going to Hades in a hand basket,
> my EFISM showed the EC2 was still sending the correct pulse duration to
> injectors (based on my fuel flow reading), however, there was simply not
> enough voltage/power to pull the  injectors completely open or for long
> enough.  All in all I was pleased how long things did stay functional.
> Based on the measured voltage later on the ground (where it might have a
> chance to recovery some) the battery was reading six volts.  So things
> probably continue to work/more or less down to around 7-8 volts.
>>
>>
>>
>>
>>
>>   Some good suggestions David.  One of the reasons for providing these
> incidents is so that folks can learn from them (self included).
>>
>>
>>
>>   Ed
>>
>>
>>
>>   Ed Anderson
>>
>>   Rv-6A N494BW Rotary Powered
>>
>>   Matthews, NC
>>
>>   eanderson@carolina.rr.com
>>
>>   http://www.andersonee.com
>>
>>   http://www.dmack.net/mazda/index.html
>>
>>   http://www.flyrotary.com/
>>
>>   http://members.cox.net/rogersda/rotary/configs.htm#N494BW
>>
>>   http://www.rotaryaviation.com/Rotorhead%20Truth.htm
>>
>>
>>
>
----------------------------------------------------------------------------
> --
>>
>>   From: Rotary motors in aircraft [mailto:flyrotary@lancaironline.net] On
> Behalf Of David Leonard
>>   Sent: Friday, June 05, 2009 1:03 PM
>>   To: Rotary motors in aircraft
>>   Subject: [FlyRotary] Re: Ed's Electrical System was Incident 5119
>>
>>
>>
>>   Hi Ed,
>>
>>
>>
>>   Great job handling the emergency!  Very nice write up.   I do have to
> admit that you made some unusual decisions in the electrical system.  None
> of that stuff is new, electric Bob's advice is pretty sound.  I think that
> the "master" solenoid is often called the "battery" master for a reason -
> it
> only isolates the battery.  If you want to have another battery, have
> another battery master that truly isolates that battery.  In your system,
> if
> either battery becomes a dead short - you have just taken out your
> essential
> buss with no way to recover in flight!  All your buses (essential or not)
> should be on the other side of the 'master' solenoids.    If you want to
> be
> able to isolate the alternator, that is a separate system.
> (crow-bar/solenoid/field switch/fuse link/breaker/whatever).  I have come
> to
> the opinion that sudden over-voltage that frys your avionics is
> exceedingly
> unlikely.  I have decided to only "isolate" my alternator with a fusible
> link. - nice and simple that way.  The alternator also connects to the
> buss
> side of the battery master solenoids.  To make one of the buses
> 'essential'
> provide an alternate path around any perceived possible points of failure.
> Batteries fail.  I have seen it in cars, I'm sure you have too.  Sure,
> it's
> mostly the older type, but a good solid short across a SLA could fail it
> as
> well.
>>
>>
>>
>>   I also find it unusual that your voltmeter is not simply reading the
> main buss voltage - no fancy switch.  That way, you know what you are
> getting, if you know what I mean.  If you want to see how one or another
> power source is doing, isolate the other sources from the master buss.
> Lastly, what about you ammeter?  Does it not measure current directly from
> either the battery or the alternator?
>>
>>
>>
>>   I'm not sure that a diode is the solution you are looking for.   I
>> think
> what you really need is to re-do the big wires in your system altogether.
> If you have settled on a one-battery system, get rid of all that extra
> weight and do it according to the book.  From what I know, you would use a
> diode to 1) re-route field decay spikes back to the battery, or 2) provide
> alternate path from a battery to an essential (always hot) buss.  (i.e. If
> you wanted to use a diodes, your essential buss would be connected to the
> other side of the master contactors via diodes, and you would use a diode
> from each battery to the essential buss.)  So at a minimum you would want
> 2
> diodes, one from the alternator and another from your single battery to
> the
> essential buss.
>>
>>
>>
>>   I know you are a WAY better gEEk than me (i cant even spell AC).  So I
> suspect that you already know what I am saying and you just need a kick in
> the arse to bite the bullet and re-do the system.
>>
>>
>>
>>   Highest regards as always,
>>
>>
>>
>>   --
>>   David Leonard
>>
>>   Turbo Rotary RV-6 N4VY
>>   http://N4VY.RotaryRoster.net
>>   http://RotaryRoster.net
>>
>>   On Fri, Jun 5, 2009 at 4:47 AM, Ed Anderson <eanderson@carolina.rr.com>
> wrote:
>>
>>
>>
>>   Jim Maher was kind enough to convert the large DXF files of my
> electrical
>>   system to JPG so perhaps more of you can examine it.  Recall I have
> removed
>>   the 2nd battery stuff - so ignore that on the diagrams.  Also the
> diagram
>>   does not show any of the detailed EC2/injector/ignition wiring - follow
>>   Tracy's recommendations on that.
>>
>>   As you will note there is no "isolation" diode between alternator and
>>   battery and also that the battery voltage holds the master relay
>> closed.
>>   That is another change I must make.  I must have decided (10+ years
>> ago)
>>   that the battery would never fail - only the alternator.  Clearly
>> (now),
>>   without battery voltage (in my design) to hold the master relay  closed
> -
>>   when the battery voltage fall to around 6-7 volts (in my case) the
>> relay
>>   opens and all that good electrical power being produced by the
>> perfectly
>>   good alternator - can not reach any part of the electrical system.
> Clearly
>>   NOT good as I could have continued to fly perfectly well with just the
>>   alternator juice.
>>
>>   Your design is not going to be any better than the accuracy of your
>>   assumptions.  Clearly some of my assumptions make 10 years ago
> definitely
>>   need revising.
>>
>>   Ed
>>
>>
>>   The message is ready to be sent with the following file or link
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>>
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>
> --
> N93BD - Rotary Powered BD-4 - http://www.bob-white.com
> 3.8 Hours Total Time and holding
> Cables for your rotary installation - http://roblinstores.com/
>
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