Thanks Ed, any comments on the extreme delta between my water
190F and my oil at 110F?
Jeff
From: Rotary motors in
aircraft [mailto:flyrotary@lancaironline.net] On Behalf Of Ed Anderson
Sent: Monday, December 08, 2008 10:42 AM
To: Rotary motors in aircraft
Subject: [FlyRotary] Re: Update ... Three more flights, water ok, oil
too cool
Making progress, Jeff! Good work!
When I first flew with high oil temps the water temps were elevated
as well. When I solved my oil temp problem, the coolant temps also
dropped. So there is no question there is some “leakage” of heat between
the oil and coolant system – not too surprising as both circulate in the block
where all that hot metal is.
In the winter time, I ,like Mark, see coolant and oil temps at
cruise down in the lower 140F range – cooler than I would like. But, in
the summer they are in the 160-170F range (both oil and water)
IF I flew a lot in the cold/hot weather, I would probably put some
time of hand operated baffle in the oil duct to divert some of the air flow
causing its temp to rise and the coolant would tend to follow it up.
I have tried using a thermostat on two occasions and almost fired
my engine on the ground. I am not certain but because I am plugs up, I
think I may trap some air around the thermostat stopping it from heating up and
opening – even though I drilled some 1/8” dia holes around the lip of the
thermostat to get rid of any air. In any case, I never tried flying with
one because the engine got too hot just on the ground. You engine is installed
in the “normal” orientation so should be able to operate with a thermostat.
Just remember the engine’s cooling system was originally designed
for relative low average power being produced (as in touring down the free way
at 2500 rpm) where as we are asking for “more power! Scotty!” from take off to
level off. High power = high heat with low air speed = low air mass flow
= High temp problems on take off.
If you optimize your engine cooling for cruise, it’s likely you
will have a cooling deficit during the take off phase. If you optimize if
for take off then you will likely have more drag at cruise than necessarily.
While, I am not advocating it, I have accepted the cooling deficit
during take off in order to have my “high speed” aircraft have minimum
cooling drag at higher speeds. I typically will hit 220F with the coolant
and 200F with the oil for the 2-3 minutes it takes me to get up to a
comfortable altitude and power back a bit, once the airspeed hits 120 mph IAS
then my cooling deficit is overtaken and all it good.
At 8000 ft MSL my max possible power (WOT) and rich air/fuel
mixture will push my coolant and oil temps right up between 195 and 200F.
So if I had any less cooling capacity (or any more power), I would face a
cooling problem, but as it is I am satisfied that my system is very close to
“optimum” at cruise.
Sounds to me like you are zeroing in on what needs to be
done.
Enjoy your success!!
Ed
From: Rotary motors in
aircraft [mailto:flyrotary@lancaironline.net] On Behalf Of Jeff Whaley
Sent: Monday, December 08, 2008 9:40 AM
To: Rotary motors in aircraft
Subject: [FlyRotary] Re: Update ... Three more flights, water ok, oil
too cool
Mark,
I’m not sure what the cruise temps are as we have been flying
short, tight circuits only. I think cruise temperatures need to be determined
before doing too much else, though re-installing the thermostat may happen.
What is the relationship between the water and oil temp? I guess
you have stock Mazda thermostat 195F?
Most of the rotary world has cheek radiators up front, with the
oil cooler going in whatever space is left. My oil cooler is up front on top of
the PSRU with inlets/outlets on both ends and the water radiator (19x5.5x5.5)
is below/behind the oil pan … two independent systems one working too well the
other not well enough … see attached photo.
Jeff
From: Rotary motors in
aircraft [mailto:flyrotary@lancaironline.net] On Behalf Of Mark Steitle
Sent: Monday, December 08, 2008 8:53 AM
To: Rotary motors in aircraft
Subject: [FlyRotary] Re: Update ... Three more flights, water ok, oil
too cool
Climb out temps are of concern because they are the
worst-case scenario, but they are also short-lived. What are
your oil & water temps in cruise? Mine were good during the
summer months, but now that it colder weather is here, they have
dropped into the 130* range, which is much too cool. Saturday I installed
a thermostat and then flew it. Temps in cruise were 195* water, 193*
oil. I'll wait to see what happens when it starts warming
up next spring, but for now, the thermostat stays in. I
did notice that with the thermostat installed, coolant pressure went up.
Makes sense as I now have a significant flow-restrictor in the system.
I would prefer to control temps with cowl flaps, as
that would result in less drag, but I'm still designing that system.
On Mon, Dec 8, 2008 at 7:23 AM, Jeff Whaley <jwhaley@datacast.com> wrote:
With thermostat removed, bypass
plugged, new accessory belts and alternator pulley installed, we retested the
new rotary installation.
On first climb out water
temperature reached only 195F, compared to 230F on very first flight a week
ago. With the water temperature okay we did 2 touch and goes then shut
everything down and checked under the cowl … no broken belts, no leaks that's a
relief.
On the subsequent climb outs
the water temp was about 185F; on approach the water cooled to 150F. I guess
with the approach momentum you spend less time at full throttle on a touch and
go. Some other numbers of interest, 6300 rpm, 1100 fpm, outside air temp 30F,
oil temp 110F.
So I would say that the water
cooling system is still not good enough (at 80F that 195 could go to 245F) on
the other hand my oil is too cool.
For present winter operations
I'm wondering … put the thermostat back in, which may help the oil … I don't
like the cooling to 150F on approach, or should I keep the systems separate?
Plug the oil cooler air intakes or outlets? Or should we first fly at cruise
speeds for 10-15 minutes to see how things stabilize?
Jeff Whaley
(I call it an airplane now)
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