Mailing List flyrotary@lancaironline.net Message #39548
From: Ed Klepeis <techwelding@comcast.net>
Subject: Re: [FlyRotary] RV-7A Cooling
Date: Sun, 23 Sep 2007 09:56:13 -0500
To: Rotary motors in aircraft <flyrotary@lancaironline.net>
Dear Dennis
         Could you contact me off line about your oil cooling problem. Thanks
                                                                                                           Regards
                                                                                                           Ed Klepeis
                                                                                                       tech welding.com
----- Original Message -----
Sent: Saturday, September 22, 2007 10:40 PM
Subject: [FlyRotary] RV-7A Cooling



I still working to improve my oil cooling  -
Renesis engine, PSRU 2.8:1, Catto 76X88 composite prop, water and oil radiators under engine at about 30 degrees to inlet air flow, James cowl - shark intake under spinner .   See pictures below.

Today I flew and recorded some temperature and static pressure numbers for anyone to comment on.

Test conditions:
90 deg OAT =  inlet air temperature
About 6500 foot altitude
TAS - GPS and EM-2 : 165 mph
Manifold pressure 20in.
RPM 5700
Water Temp - 192 deg F
Oil temp leaving oil cooler - 207 deg. F
Oil temp in oil pan - 235 deg. F
Temp of heated air leaving oil cooler -135 deg F (135-90 = 45 deg temp rise of cooling air through the oil cooler)
Temp of heated air in cowl low and near firewall  133 deg. F

I measured static air pressures at 5 points inside the cowl as follows:
1). Inlet side of oil cooler:  10.5 in water
2). Back side of oil cooler:  4 in water  ( 10.5 - 4 = 6.5 in water pressure drop across oil cooler.)
3). Midway between oil cooler and firewall: 2.75 in water
4). Right side within 4 inches of firewall and 3 inches above bottom of firewall: 2 in water
5). Left side within 4 inches of firewall and 3 inches above bottom of firewall: 2 in water


Before these tests Bobby H. and I were thinking I needed more outlet area to improve my cooling.  I am seriously considering
a big cowl flap to lower the pressure in the cowl.  Does this data support this position?

Hopefully better minds than mine will know!!



Dennis H.










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