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Subject: RE: [FlyRotary] Re: Dead Rotor at 3000ft
Date: Sun, 24 Dec 2006 07:43:44 -0600
Message-ID: <5B59870CA143DD408BD6279374B74C8B010C204F@MAIL02.austin.utexas.edu>
Thread-Topic: [FlyRotary] Re: Dead Rotor at 3000ft
Thread-Index: AccnX1871/2wYUr6RriPVQwmqbMoKAAANvF0
References: <list-1711155@logan.com>
From: "Steitle, Mark R" <mark.steitle@austin.utexas.edu>
To: "Rotary motors in aircraft" <flyrotary@lancaironline.net>

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Ed,=20
=20
Adding my 2 cents worth on the subject... back when you had your =
rotor/apex seal failure, I vaguely recall some comments being made about =
the importance of running an air cleaner at pattern altitudes.  With the =
oil trapped in between the apex seals and the rotor (as it should be), =
injesting fine dirt which is then mixed in with the apex seal oil =
creates a gritty, "lapping compound" like mixture that will cause rapid =
wear of the apex seal slots.  Is this correct, or have I totally lost =
it?  Could this be the cause of Joe's failure? =20
=20
Mark

________________________________

From: Rotary motors in aircraft on behalf of Ed Anderson
Sent: Sun 12/24/2006 7:26 AM
To: Rotary motors in aircraft
Subject: [FlyRotary] Re: Dead Rotor at 3000ft


Ok, Joe. As you probably recall, I lost an apex seal (two actually) on =
one rotor back a couple of years ago.  My conclusion was that the =
problem resulted from a combination of using used rotors in which the =
apex seal slots were wallowed out taking them from a vertical slot to a =
"V" shape.  When I took the engine apart and measured that parameter =
(seal slot width), I found it was considerably out side the specs.  I =
was also using Hurley seals from Atkins. =20
=20
I surmised that the combination of the "V" slot which lost its ability =
to support the side of the seal and the softer Hurley seals lead to one =
fracturing and that piece taking out the following seal.   So I now know =
that the wear specification for that apex seal slot is something to pay =
attention to. =20
=20
I went to new rotors and now use Tracy Crooks apex seals (much, much =
stronger than stock or Hurley).
=20
Ed

	----- Original Message -----=20
	From: Joe Hull <mailto:joeh@PilgrimTech.com> =20
	To: Rotary motors in aircraft <mailto:flyrotary@lancaironline.net> =20
	Sent: Sunday, December 24, 2006 12:00 AM
	Subject: [FlyRotary] Re: Dead Rotor at 3000ft


	Thanx Ed. I'll double check but pretty sure I'm at 35.=20

	=20

	Have a very, very Merry Christmas too! (hoping the spouse and others =
gift you with many aviation toys!)

	=20

	Joe

	=20

	=20

=09
________________________________


	From: Rotary motors in aircraft [mailto:flyrotary@lancaironline.net] On =
Behalf Of Ed Anderson
	Sent: Saturday, December 23, 2006 8:31 PM
	To: Rotary motors in aircraft
	Subject: [FlyRotary] Re: Dead Rotor at 3000ft

	=20

	Joe, Sorry to hear about your problem but glad to hear you brought her =
back safely.  Does certainly appear you have a bad apex seal.  You might =
want to check your ignition timing.  I once mistakenly (of course - who =
would to it intentionally {:>)) sat my static timing to 45 deg rather =
than 35.  I noticed while flying that If I opened up the throttle wide =
open the note of the exhaust changed to a staccato popping.  Well did =
not fortunately lose an apex seal but I found the center electrode =
ceramic cone was missing for two of the 4 plugs and cracked on the other =
two.  Just lucky they didn't take out the apex seal.  So you might check =
that timing just to be certain.

	=20

	"Merry Christmas"?

	=20

	Ed

		----- Original Message -----=20

		From: Joe Hull <mailto:joeh@PilgrimTech.com> =20

		To: Rotary motors in aircraft <mailto:flyrotary@lancaironline.net> =20

		Sent: Saturday, December 23, 2006 11:15 PM

		Subject: [FlyRotary] Dead Rotor at 3000ft

		=20

		The weather today in the Seattle area was marginal for flying - but a =
nice hole opened around my home airport (KAWO) and I was there tinkering =
with the plane anyway (re-torqueing the prop)- so up I went. I did 4 =
touch and goes just for a wee bit of practice and then departed the =
pattern toward a bigger hole that would be legal to climb through VFR. I =
flew about 30 miles northwest of the airport out to the edge of the =
Puget Sound and enjoyed just being in the air. Power setting was about =
4400RPM and I was loping along at a lazy 135kts.  I turned around and =
headed back for Arlington and decided to ramp up the power to ramming =
speed - errr I mean cruising speed. In a few minutes I was cruising =
along at 170kts at about 5500RPM. Then all of a sudden BAM - the engine =
stumbled and RPM's dropped to 2300RPM.  I immediately throttled back and =
switched tanks while turning toward the airport. Altitude was 3200FT =
(about 3000AGL) and I was maybe 7 miles from the airport. The engine was =
running real rough and wouldn't give me more than 2300RPM. Even with =
that little bit of power I ended up entering the 45 to the pattern at =
about 800 above pattern altitude. It was pretty slow at the airport so I =
easily made a normal landing and was able to taxi back to the hanger =
under power.=20

		=20

		At the hangar I double checked everything I could from the cockpit - =
fuel pressure good at 36PSI, oil pressure good at 55PSI at 2300 RPM, =
MicroTech ECM showed "OK" for the size major areas it monitors. So, I =
shut it down and pulled the cowl. I pulled the prop through a number of =
times and it seemed that there was a couple places where I should have =
been hearing a "pop" in the exhaust but didn't. I also notice that there =
is a nice ding in the prop that is about an inch long - that wasn't =
there when I left (remember I'm a pusher).

		=20

		I got the engine compression gage and proceeded to take the spark plug =
out of the front rotor - top - BR9EQ-14. Hmmm - I don't remember there =
being a casing around the electrode - and why is that casing sliding?  =
Apparently the casing around the electrode broke somewhere inside the =
sparkplug and into two halves long ways down the electrode. Each half =
slides freely up and down the electrode and even sticks out a little =
from the end.

		=20

		I put the compression gage on and it looks like I get 30-30-70 when I =
turn the engine over. I tried this several times and there is definitely =
a couple of places where it only goes to 30. So I double check the =
location of that ding in the prop - hmmm it's exactly even with the =
bottom of the exhaust - right about where an apex seal would come out.

		=20

		I put two new BR9EQ-14's in both rotors and did a quick run - 2300RPM =
rough is the best I could get.

		=20

		Some time this week I'll go up and yank the exhaust so I can see the =
apex seals - my guess is I'm missing at least one. Bummer.=20

		=20

		Joe Hull (getting tired of little surprises in the air).

		Redmond/Seattle WA, Cozy-Mazda Rotary 71hrs

		=20

	=09
________________________________


		--
		Homepage:  http://www.flyrotary.com/
		Archive and UnSub:   http://mail.lancaironline.net/lists/flyrotary/


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