X-Virus-Scanned: clean according to Sophos on Logan.com Return-Path: Received: from ironman.mail.utexas.edu ([128.83.32.51] verified) by logan.com (CommuniGate Pro SMTP 5.1c.6) with ESMTP id 1467455 for flyrotary@lancaironline.net; Sun, 15 Oct 2006 08:29:55 -0400 Received-SPF: none receiver=logan.com; client-ip=128.83.32.51; envelope-from=mark.steitle@austin.utexas.edu DomainKey-Signature: s=main; d=austin.utexas.edu; c=nofws; q=dns; b=aXF/I96p+zAkjHIUUK3LouOeLG9aCF0YoXQ4EICkHg6Oso39Of3c3cXQVpJ8csz/QCT2qDjpJKOCobGrzTv6klSvOtytTvUVMH8iB+BBARShCFqQF8/qiae9wgfSCakwedHmRiU/jDaMFhx7I2Bj4Hwtsf1hSAM8A3Gx5z/ucF8=; Received: from exb01.austin.utexas.edu (HELO MAIL01.austin.utexas.edu) ([129.116.87.142]) by ironman.mail.utexas.edu with ESMTP; 15 Oct 2006 07:29:35 -0500 Received: from MAIL02.austin.utexas.edu ([129.116.87.143]) by MAIL01.austin.utexas.edu with Microsoft SMTPSVC(6.0.3790.1830); Sun, 15 Oct 2006 07:29:34 -0500 Content-class: urn:content-classes:message Subject: RE: [FlyRotary] Coil wiring MIME-Version: 1.0 Content-Type: multipart/mixed; boundary="----_=_NextPart_001_01C6F055.92610D20" Date: Sun, 15 Oct 2006 07:29:34 -0500 X-MimeOLE: Produced By Microsoft Exchange V6.5 Message-ID: <5B59870CA143DD408BD6279374B74C8B010C202C@MAIL02.austin.utexas.edu> X-MS-Has-Attach: X-MS-TNEF-Correlator: <5B59870CA143DD408BD6279374B74C8B010C202C@MAIL02.austin.utexas.edu> Thread-Topic: [FlyRotary] Coil wiring Thread-Index: AcbwHZpUguRHuHZTROWJc+epi8S5LwANx5nd References: From: "Mark R Steitle" To: "Rotary motors in aircraft" Return-Path: mark.steitle@austin.utexas.edu X-OriginalArrivalTime: 15 Oct 2006 12:29:34.0803 (UTC) FILETIME=[9289D230:01C6F055] This is a multi-part message in MIME format. ------_=_NextPart_001_01C6F055.92610D20 Content-Type: text/plain; charset="iso-8859-1" Content-Transfer-Encoding: quoted-printable Al, I'll let Tracy respond to the technical stuff (for obvious reasons). = The wires that I separated were the A, B, C, & D wires to each of the = six coils, but for only about the last 1.5 - 2' nearest the coils. The = rest of the run was impossible to unbundle without major surgery to the = harness. I was amazed at how much difference that small change made in = how the engine ran, especially in the lower rpm range. Tracy's response = stressed the importance of separating the power ground wires from the = other coil wires. The area that I separated included the power ground = wires, so maybe that explains why there was such a noticable difference. = =20 =20 Mark S. (I thought I was done with wiring issues) ________________________________ From: Rotary motors in aircraft on behalf of Al Gietzen Sent: Sun 10/15/2006 12:48 AM To: Rotary motors in aircraft Subject: [FlyRotary] Coil wiring Mark; Tracy; =20 I'd like to explore this further. Mark S wrote: After reading Bob Darrah's post last week where he noticed a big = improvement after separating the leads to his coils I gave it a try on = my 20B. It made a big difference, but was most noticeable in the lower = rpm range. I was only able to separate the wires down near the coils, = and then only by a small amount, but it made a substantial improvement. = My question for Tracy is, can I leave the grounds and +14v wires bundled = together and only separate the trigger leads, or do I need to separate = all the wires? Also, if I were to use 3 individual shielded wires and = ground the shields, could I then bundle the trigger leads together with = the rest of the coil wires? =20 On a side note, after separating the coil leads, it took a much leaner = mixture to get it to run smooth. Before, the best it would idle was = about 1200rpm, now it will idle nicely at 900 rpm, not that I want to do = that, but it shows that the improvement isn't all in my head. =20 Clarify for me which leads you separated; the control leads from pins 3, = 20, and 21 (C-pins) from each other? I find that below about 1400-1500 = rpm the engine begins the occasional miss, and gets progressively = rougher as rpm decreases. I've been thinking that it seemed more = ignition related then mixture related. =20 I have the C-pin leads and the B-pins ground bundled together from the = box to the firewall penetration (a few feet). These bundles are separate = for each set of coils (lead, trail). From the firewall to coils (a few = more feet) the power lead (pin-D) joins the bundle. The A-pins are all = grounded at the coil mount. =20 =20 Tracy wrote: 1. How long is the wiring harness between EC2 and coils? =20 About 6 ft for the trailing and 10 ft for the leading. =20 2. How is the power ground to the coils (A terminals) routed? = (hopefully not in the same harness, if so, there is your problem). 3. Same question as 2. on the power terminals. Does this say that the power lead (D-pins) should not be bundled with = the C or B pin leads? If so, is this just as true if the lead and = trailing bundles are separate. =20 4. I would be surprised if this turned out to be the problem but if = coupling between the control lines themselves (C pins) turns out to be = the problem, use either twisted pairs or shielded wires to drive the B = & C lines to each coil. I would lean toward twisted pairs. I ran a common B-pin ground for each set; bundled with the C-pin leads = but not twisted. Twisted pairs would mean adding more wires - or would = twisting 3 control leads with one ground to as well?=20 =20 5. Are there any other lines routed along with the coil harness = (injector drives, etc)? The coil bundles run with the injector drive bundles from the near the = firewall to the top of the engine, maybe 4 ft or so; and run with other = wires for a foot or so. One objective is to minimize firewall = penetrations, another is to maintain separation between sets of = injectors and sets of coils for true redundancy, and another is to = separate noisy wires from quiet wires; so further separating isn't a = simple matter. =20 Al =20 =20 ------_=_NextPart_001_01C6F055.92610D20 Content-Type: application/ms-tnef; name="winmail.dat" Content-Transfer-Encoding: base64 eJ8+IiMMAQaQCAAEAAAAAAABAAEAAQeQBgAIAAAA5AQAAAAAAADoAAEIgAcAGAAAAElQTS5NaWNy b3NvZnQgTWFpbC5Ob3RlADEIAQ2ABAACAAAAAgACAAEEgAEAHAAAAFJFOiBbRmx5Um90YXJ5XSBD b2lsIHdpcmluZwCsCQEFgAMADgAAANYHCgAPAAcAHQAiAAAAPAEBIIADAA4AAADWBwoADwAHAB0A IgAAADwBAQmAAQAhAAAARjk1RDBCMEVBRTFBRjE0NEIyMUE1MTEyMzFDRDJBQUIARgcBA5AGALge AAA4AAAAAwA2AAAAAABAADkAIA1hklXwxgEeAD0AAQAAAAUAAABSRTogAAAAAAIBRwABAAAALAAA AGM9dXM7YT0gO3A9QVVTVElOO2w9TUFJTDAyLTA2MTAxNTEyMjkzNFotNjIAHgBJAAEAAAAYAAAA W0ZseVJvdGFyeV0gQ29pbCB3aXJpbmcAQABOAIAOlowd8MYBHgBaAAEAAAAaAAAAUm90YXJ5IG1v 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