Mailing List flyrotary@lancaironline.net Message #33504
From: Ed Anderson <eanderson@carolina.rr.com>
Subject: Re: [FlyRotary] Re: Engine alignment
Date: Tue, 5 Sep 2006 12:34:12 -0400
To: Rotary motors in aircraft <flyrotary@lancaironline.net>
Ok, Dale,  understand why you want it done "right".  Yes, the "Plugs Up" orientation works well for me and provides lots of room on the side for induction system, puts the exhaust on the bottom which makes the header design simpler.  Also means if the fuel system leaks, it won't drop straight down on the hot exhaust. 
 
Good luck.  I built a test stand using my engine mount and then transfer the same mount to the aircraft - no I did not weld it up got somebody who knew what they were doing to do that {:>)
 
Ed
----- Original Message -----
Sent: Tuesday, September 05, 2006 12:18 PM
Subject: [FlyRotary] Re: Engine alignment

Thanks Ed,

   If all it was *ever* going to be was just a test stand, I'd agree
about the precision.  The test stand is as accurate a model of the
COZY firewall, dimensionally, as I can make it (same template).  If
this works out well, then I'll be duplicating the mount for the real
thing - except I'll send that one out to be welded by a certified
welder.  If it doesn't, then I hope CCI gets caught up on the
backlog before next fall (2007).

BTW, most of my ideas for implementing "plugs-up" came from
the photos of your installation.

Dale R.

 Boy, seems like a lot of work either way.  I am not certain you need that kind of accuracy (particularly for a test stand).  I think I would determine the center of the e shaft (pretty easy to do with the flywheel nut on) and perhaps a bit harder on the pulley end (depending on whether a stock or after market pulley) and then hang the engine and use a carpenter's square (or something similar) attached to your firewall (or front end) wherever you want the e shaft center line to be.  Then align the engine until the flywheel nut center line and pulley center line with your reference (T square point). 
 
Ed
 
 
----- Original Message -----
Sent: Tuesday, September 05, 2006 10:09 AM
Subject: [FlyRotary] Engine alignment

Hi All,

   Okay, I admit I'm taking the easy way out.  I haven't done an
exhaustive search of the archives.  Is there an easy way to
ascertain the eccentric shaft centerline, for purposes of designing
an engine mount?  I've decided I want to try a plugs-up mount for
my test stand.  Some things might be easier to fit in, using that
orientation.

   So far, only two strategies have come to mind: take the eccentric
shaft out, and replace it with two apertures; or machine a pointed
mandrel which can be bolted to the pulley flange.

Dale R.
COZY MkIV #1254


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