Mailing List flyrotary@lancaironline.net Message #318
From: Al Gietzen <alventures@email.msn.com>
Sender: Marvin Kaye <marv@lancaironline.net>
Subject: Re: [FlyRotary] Re: EWP Tech Data Take 1,000,002
Date: Sat, 19 Oct 2002 23:35:39 -0400
To: <flyrotary>
>
> The EWP is the same game.  Pump a lot of water and restrict what you
> don't need.  Simple old school thinking.  Don't hink of the EWP as 57
> times more efficient, think of it as only pumping the 1/57th of
> coolant that is actually needed at 6000RPM vs 800RPM.

It will, of course be very interesting to see the mesured flow rates.  But we must be aware that in the aircraft application, the power output is pretty much a function of the RPM.  And the heat rejection requirement is a function of power output.  So the higher the RPM, the higher the flow requirement.  And we do run at much higer sustained percent of max power levels than street auto, and higher than most race applications.  We never let up on the gas to go into the turn;or run like hell for a 1/4 mile and shut it down.
 
In a cooling system with NO head,  it will pump 80 litres per
minute.  Assuming about 3" of head,  allowing for cooling system
boundary layer friction,  it will still pump about 75 litre a minute at
full tilt. (which is still about a full RX7 tank of water every minute!!)

It is NOT the FLOW of water through the engine or the heat
exchanger that is the issue. 
 
It is actually an issue.  Water has a certain capacity for carrying heat (about 11 Btu/min-F), and ethylene-glycol, much less.  Assuming you have an effective air side flow in your rad, you're going to get somewhere in the range of 15-30 degrees F temp drop in the coolant on a warm day.  Knowing this, and the power output it is quite straight forward to comput the amount of flow you will need to reject to heat. 
 
A 20 F drop coolant drop across the rad will require a flow rate of 32 gpm of water (or 45 gpm of 50/50 water-eg mix) to handle the heat load at an engine power level of 200 Hp.  A 30 degree drop (difficult to achieve on a hot day) requires two thirds that much - 21 and 30 gpm.  So if the max flow of the EWP is going to be about 23gpm; I'd suggest not planning on it for your 20B or your turboed 13B.  On a NA 2-rotor, could be fine..  If, of course, it will run reliably at or near it's max output for long periods of time.
 
From what little data I was able to find for the water pump on the 20B, it will pump about 35 gpm at engine RPM of 6000.  Marginal, at best, for that climbout on a 90 degree day.  At altitude, at cruise; the EWP may be able to handle it.
 
No; I don't have measured data on my airplane because I'm not flying yet.  But having spent years doing engineering analysis on various nuclear power systems, including some for space application, and where the analysis had to be backed up by test data; I think I have at least a reasonable handle on this thing.  But if experience with the EWP can prove me wrong - great.
 
Al Gietzen
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