X-Virus-Scanned: clean according to Sophos on Logan.com Return-Path: Received: from smtpauth01.mail.atl.earthlink.net ([209.86.89.61] verified) by logan.com (CommuniGate Pro SMTP 4.3.4) with ESMTP id 988373 for flyrotary@lancaironline.net; Wed, 08 Jun 2005 10:56:55 -0400 Received-SPF: pass receiver=logan.com; client-ip=209.86.89.61; envelope-from=Dastaten@earthlink.net Received: from [24.238.206.157] (helo=earthlink.net) by smtpauth01.mail.atl.earthlink.net with asmtp (Exim 4.34) id 1Dg1iU-0007qW-LA for flyrotary@lancaironline.net; Wed, 08 Jun 2005 10:39:38 -0400 Message-ID: <42A702DB.9090702@earthlink.net> Date: Wed, 08 Jun 2005 09:38:19 -0500 From: David Staten User-Agent: Mozilla/5.0 (Windows; U; Windows NT 5.1; en-US; rv:1.4) Gecko/20030624 Netscape/7.1 (ax) X-Accept-Language: en-us, en MIME-Version: 1.0 To: Rotary motors in aircraft Subject: Re: [FlyRotary] Re: Overhaul Manual for/By Ed Anderson References: In-Reply-To: Content-Type: multipart/related; boundary="------------090700050209030209030509" X-ELNK-Trace: 9a30bff84e6cb88f95c85d38d22416599ef193a6bfc3dd48a162fddcfa11dc5f8a3ee6678019756db07bc47b65cfebd7350badd9bab72f9c350badd9bab72f9c X-Originating-IP: 24.238.206.157 This is a multi-part message in MIME format. --------------090700050209030209030509 Content-Type: text/html; charset=us-ascii Content-Transfer-Encoding: 7bit Ok gang,
    Ed's current folly accentuates an issue that I was planning on addressing - what happens when things break away from home...
 
    For less than $100 you can buy a thumb drive (USB storage device) that you can put MEGS and MEGS of data on (they come in 128, 256, 512 megs, and 1 gig and larger). At present I have some of my documentation in the form of paper, some in video, and the rest is online. Before I was planning on finishing Phase 1, I wanted to have my entire "rebuild library" on thumbdrive and stored in the plane (or you can put it on a CD or two).. so that IF you end up away from home, you can do the necessary maintenance without being in a bind for data.
 
    I also plan to keep digital copies of my maintenance logs (or the data) on board as well. Not for ramp checks or anything like that, just to be able to have access to it.

    I already HAVE a laptop computer that I take with me when I travel, but I am not advocating anyone purchasing a tablet or laptop PC.. almost any town will have a library, copy shop or place you can make paper copies of what you need. Simply having the data is half the battle.

    The other end of things is tools: Almost everything you might need is available in good mechanic's shop - except the metric stuff. Keeping a SMALL tool wrap that has the necessities - leatherman, pliers, screwdrivers etc.. BUT also the stuff that cant be found easily (Impact sockets (Metric) for the tension bolts, the BIG NUT socket, etc.. most A&P shops wont have metric I am guessing)
 
Good luck ed!
Dave

jesse farr wrote:
done - as follows
 
For those of you who are entertaining disassembling and rebuilding an engine, I can not emphasize too strongly the need for a system so you can put ever part back in its original slot (even if you are going to replace some of the parts) .  I use plastic ziplock sandwich bags  with the following  annotation scheme:
 
RR or FR  (Rear Rotor or Front Rotor)  Mark or otherwise identify each rotor - they both look alike two days down the road.
 
GS or CS (Gearside or Clearside)  ( have used Inside or Outside/Inside to designate which face of the rotor - but I think this is clearer)
On the side you first see when disassembly, I pick an vertex (apex area) which is different from the other - like may have no lightening pockets - anything will do just so you can tell. I then draw a picture of that face and lable the vertexs as 1, 2, 3 going clockwise from the choosen vertex.
 
Then I lable the sandwich bag 1--->2  ( for parts from Vertex 1 to Vertex 2 - but not including 2).  So this would include the corner seal, apex seal, apex springs, side seal (from 1 to 2) and side seal spring.  If the apex seal assembly is in the bag for vertex 1 the 1 is circled.
 
So bag 2 for the rear rotor gear side (GS) would be marked RR GS 2--->3 (2 circled) meaing the vertex 2 corner seal, apex seal (and their springs) and the side seal and its spring from vertex 2 to 3 would be in the bag.
 
Bag 3 would be marked RR GS 3 --> 1 completing the circle.and I would end up with three bags
 
Bag 1 would be markded RR GS 1--->2 (1 circled - you can put the apex seal in the clearside bags just circle the vertex number that the apex belongs to)
Bag 2 would be marked RR GS 2--->3
 
Similarly on the clearside (no gear) 3 more bags would be labled
 
RR CS 1--->2  this time the one is not circled because already have the apex seal/springs in bag from gear side. So this bag would just contain the Clearside corner seal and spring and the side seal and spring from vertex 1 to 2.
 
NOTE when you flip the rotor over to this side the vertex count goes counterclock wise if you want this sides 1,2,3 to match the front side (recommend!).
 
RR CS 2--->3
RR CS 3--->1
 
Similarly for the front rotor.
 
Here are some potential Gotchas in rebuild assuming you might reuse some of the none wearing parts (keep in mind this is only the 4th time I've opened up a rotary - so no expert by any mean):
 
1.  Forgetting what goes where - a scheme similar to above will help considerably
2.  Forget on which housing dowels the "O" ring goes (Look at the rotor housing it has a recess for the O ring on the dowel that gets an O ring)
3.  Did not mark which rotor AND which side you took the oil ring side seals springs from - they must be place in a specific order based on which side of the rotor and direction of rotation.  Remember on each end of the spring is a tab.  The rounded tab goes DOWN into a small shallow hole in the spring slot, the squared tab at the other end always faces up in the slot.
3 a.  For heavens sake don't install the metal oil ring seal before you put the spring in the groove, otherwise you have to dig the ring back out (also don't forget to put the rubber "O" ring in the metal ring or the same applies).
3 b. When you do put the metal oil ring into its slot remember there is a small square indention on its bottom side that MUST go over the square shaped tab of the ring's spring which is pointing up.  Be careful not distrub the spring so that the rounded end pops out of the shallow indention it is in.
3c . Use a 2x6 not a 2x4 when pressing the oil control ring into its slot - then place the OLD metal ring over its new counter part and press again with the 2x6 (you can often hear a pop when they slide into position in their slots). Both rings should move up and down in their slots when finished.
 
4.  The outside coolant "O" ring ( the largest) must be placed in its groove so that the tallest orientation of the rubber stands up in the groove.  Yes the cross section of this O ring is rectangular.  The stock O ring has white paint on the side that is suppose to face the outside of the engine - but some kits not using stock seals have no white side.
 
5.  Don't forget the rear bearing housing has an O ring around its base (easy to miss in that grove).  This O ring is slightly smaller than the oil seal O rings and thinner.
 
6.  When you put the side seal (assuming you are reusing it as I am) back in a slot - you can tell which side goes down as it will have small burnish marks where the side seal spring rubbed it.  Hold it to the light just right and you can see them.
 
7.  The small trianglar piece of the apex seal is inserted on the side of the rotor (both rotors) which faces the flywheel end of the block(its the last face of the rotor you see before putting the next item on the eshaft.
 
8.  Don't forget you have to lift the e shaft approx 1" before you can wiggle the center housing over the rear e shaft lobe - you can work all day - but if you don't lift (or have a friend to it) then you won't get it off.
 
----- Original Message ----- From: Tracy Crook

HI everybody  - this is Laura Crook.  I am sure you've all heard that Ed Anderson had another "event" - this time in LA while visiting family.  He actually has two issues - one is the his brakes caught on fire  -not rotary related Smiley emoticon and the  other is that he has an internal coolant leak.  So.... he has to remove and overhaul the engine again.
 
Since he is not near home he has no access to his documentation.  He wrote to me and asked me to post a notice to the list regarding the overhaul notes that he developed and posted to his newsgroup a few months ago.  He thinks that a few people down loaded it and one may even be in .pdf format.
 
He REALLY needs somebody to email a copy of his overhaul notes to the following email address:
 
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