In a message dated 6/6/2005 5:12:48 PM Pacific Standard Time,
alwick@juno.com writes:
When you
assess risk, at some point you have to look at the whole
picture.
Converting a rotary engine is extremely risky because there are
so many
creative activities you are doing. Each has many potential
oversights, so
the oversights occur. You have lot's of evidence that
describes this. The
ratio of dead sticks, the number of alarm conditions,
whatever you choose.
But you need the courage to face the truth. It's
not
easy.
Sorry to say this al wick but I think you are on a fishing expedition of
the first magnitude. That is I do not believe you are offering us specifics as
to what you call risky installs. Your own subie can easily be defined as a
"risky" install. In fact MOST of the Subarus had problems before Eggenfellner
started to provide a FWF.
You are trying to negate the fewer parts argument, which is ignorant
at best. While a lower parts count doesn't insure a safer engine it is a MAJOR
step in the right direction. The rotary engine IS an impressive performer. I am
a Mech. Engineer and I'm am not piston phobic. I have been interested in all
sorts of conversion engines, V-8, V-6, Flat 4 and 6, Rotary, et all. The more
power you are attempting to provide the "riskier" the conversion. V-8's with
reasonably redundant ECU have failed in many conversions. Several conversion
firms have gone bankrupt trying to make a successful FWF package. So far NONE
have succeeded with a program beyond 1 or 2 units! Quite a few V-8
conversions fail. Many Subaru conversions fail. In most cases sadly you can look
under the cowl of most of the failed conversions and predict ahead of time that
they WILL FAIL. The problem is that few people have experience working with
anything as critical in execution as an aircraft. Simply put if you want to
succeed you must use the best parts for the job throughout. It amazes me how
cavalier many less informed people can be about wiring, cooling, (air
or water), fasteners, rivets etc. Everything must be done 100% in it's turn
before you can have any reliability. This is obvious, even naggingly so but too
often people will take shortcuts on the items they "don't think are that
critical." It doesn't matter what engine you use if you don't engineer the
package well it will fail.
Powersport is selling a rotary that is flying in several aircraft, Mistral
is CERTIFYING a rotary package with the help of Embry Riddle which is in flight
test in a Piper Arrow now being flown. Tracy Crook is now racking up the hours
in his second or third engine configuration with great success. Hell Tracy's
biggest problem recently has been trying to find a muffler that will hold up.
Please note that the muffler failing doesn't cause the engine to stop, in fact
it's more of an annoyance. Paul Lamar may be easily offended, (ask several
people on the flyrotary list), but he does hammer on the point that is most
important in all engines that are converted for use in aircraft. That point is
that the external supporting equipment has been the failure of almost every
conversion. I would go further to say that this is true of almost any engine
conversion. Very few engines that are used within their design limits fail in
use. This is true of the rotary, the subaru, and even most of the V-8's.
Several of the people on the rotary list seem to know you and think well of
your reputation, which is a good thing. So far in your posts I have read
however, you have NOT SUGGESTED A SINGLE ITEM that has not been discussed on the
fly rotary list prior to your notice. I.E. your systems should be redundant, big
whoop that was a toughie to figure out. (Are you running two Subaru ECU's with
the capability to switch between in the event of failure in your install?) In
any engine installation there are risks which we seek to minimize. This used to
be called common sense. I have always recommended to my friends that if they
didn't have the ability to engineer all the subsystems themselves they were
better off with a Lycoming or other proven system. (Although that is no
guarantee of sure success) My rotary system will see at least 15-20 hours of
ground test on an engine stand that includes the cowling and propeller and full
power operation to test cooling and other subsystems. I'm tired of self anointed
experts (or actual experts) sniping at a certain design without a true
understanding of what they are trying to achieve. If fewer in-air failures of
rotary powered aircraft is your only goal, great. Otherwise you are wasting
archive space. If you can offer design assistance with parts we need like intake
and exhaust systems bring it on.
If you exist only to criticize the efforts of others, without specifics,
don't waste my time.
Bill Jepson
Rotary 20B conversion in process
Van's RV-10