Mailing List flyrotary@lancaironline.net Message #22771
From: Charlie England <ceengland@bellsouth.net>
Subject: Re: [FlyRotary] Re: D-sub connectors - Prewired cables
Date: Mon, 30 May 2005 16:56:03 -0500
To: Rotary motors in aircraft <flyrotary@lancaironline.net>
Al Gietzen wrote:

Please tell me that when you said 'acid' you really meant 'acid free flux for electronic wiring '.

What kind of wire won't take solder well?

Charlie


No, I actually meant a weak muriatic acid solution.  Chromel-alumel K-type,
and Iron-constantan J type.  I was using a acid free flux core solder which
would not do the job.  I rinsed with distilled water after soldering to
remove any residual.  I think it was the K type that were the worst.

I had considered a crimped joint transitioning to tinned copper before the
solder joint; but then I'd have TWO dissimilar metal junctions and further
error.   Seemed best to solder directly to the pins as best I could.  .
What have others done with EGT thermocouples to the EM2?

When I re-do it when it doesn't work anymore, I'll get the gold plated d-sub
pins and a new connector.

Al


Sorry 'bout that; I realized what 'TC' referred to after hitting <send>. If there are electronic newbies here it's worth pointing out that this is a very special case & acid flux normally has no place around electrical/electronic soldering.

Charlie
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