Mailing List flyrotary@lancaironline.net Message #22633
From: Al Gietzen <ALVentures@cox.net>
Subject: RE: [FlyRotary] Re: D-sub connectors - Prewired cables
Date: Thu, 26 May 2005 23:25:39 -0700
To: 'Rotary motors in aircraft' <flyrotary@lancaironline.net>
Please tell me that when you said 'acid' you really meant 'acid free
flux for electronic wiring '.

What kind of wire won't take solder well?

Charlie


No, I actually meant a weak muriatic acid solution.  Chromel-alumel K-type,
and Iron-constantan J type.  I was using a acid free flux core solder which
would not do the job.  I rinsed with distilled water after soldering to
remove any residual.  I think it was the K type that were the worst.

I had considered a crimped joint transitioning to tinned copper before the
solder joint; but then I'd have TWO dissimilar metal junctions and further
error.   Seemed best to solder directly to the pins as best I could.  .
What have others done with EGT thermocouples to the EM2?

When I re-do it when it doesn't work anymore, I'll get the gold plated d-sub
pins and a new connector.

Al

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