Mailing List flyrotary@lancaironline.net Message #13422
From: Ed Anderson <eanderson@carolina.rr.com>
Subject: Re: [FlyRotary] Re: New Muffler Design
Date: Fri, 3 Dec 2004 08:27:20 -0500
To: Rotary motors in aircraft <flyrotary@lancaironline.net>
Ok Paul,  turbo housing and still quite!  shows that heavy cast iron
manifold must absorb a lot noise energy.  Good luck with your inspection.

Ed
----- Original Message -----
From: "paul" <sqpilot@bellsouth.net>
To: "Rotary motors in aircraft" <flyrotary@lancaironline.net>
Sent: Thursday, December 02, 2004 10:55 PM
Subject: [FlyRotary] Re: New Muffler Design


> Hi, Ed and thanks for the info.  I do not have the exhaust splitters...my
> engine is a 1989 turbo model.  I have the smaller 1988 cast iron manifold,
> and including pipe, my total exhaust weight is 12 pounds.  What appeals to
> me most is that it is compact, simple, and I don't have to worry about
thin
> walled pipes glowing red inside my cowling, as the cast iron manifold
> absorbs a lot of heat that would otherwise turn exhaust pipes red hot.
Also,
> being a pusher, my exhaust pipe need only be 8 inches long.  Hoping to get
> the DAR to inspect the first of the week.  Take care, and I hope your new
> exhaust system affords you lots of power as well as silencing.  Paul
Conner
>
> ----- Original Message -----
> From: "Ed Anderson" <eanderson@carolina.rr.com>
> To: "Rotary motors in aircraft" <flyrotary@lancaironline.net>
> Sent: Thursday, December 02, 2004 9:28 PM
> Subject: [FlyRotary] Re: New Muffler Design
>
>
> > Hi Paul,
> >
> >     Makes sense that the iron manifold would transmit less noise through
> it
> > walls than a thin walled tube.  Also, keep in mind that the 6 port with
> the
> > exhaust splitter in the exhaust port knocks down the exhaust bark by 8
dB
> > according to the Mazda engineers (over a port with no splitter such as
the
> > turbo housing).  Can't recall your model engine but I know that Perry
runs
> a
> > six port.  The turbo 4 port without the exhaust port splitter presents a
> > somewhat greater challenge in knocking down the noise level.  Indeed, if
> my
> > new exhaust system did knock my noise level down by 10 db (as the
> > measurements indicate)  that puts me only slightly less noisy than a six
> > port with no muffler {:>(.
> >
> > I believe that Tracy (whose old 13B also had the turbo housings)
remarked
> > several times that on reconsideration,  he was more than willing to give
> up
> > an small power gain from the perhaps better flow through the exhaust
port
> > (without the splitter) ignored to not to have to deal with the turbo
> > housings exhaust noise level.  Its fairly brutal.
> >
> > If your noise level is acceptable then I certainly would not be inclined
> to
> > do anything at this point.  The only gain you might achieve is perhaps a
> > lighter exhaust system - and whether a few pounds there is worth it -
only
> > you can determine.
> >
> > Waiting to hear about your first flight!!
> >
> > Ed Anderson
> >
> >
> > ----- Original Message -----
> > From: "paul" <sqpilot@bellsouth.net>
> > To: "Rotary motors in aircraft" <flyrotary@lancaironline.net>
> > Sent: Thursday, December 02, 2004 6:03 PM
> > Subject: [FlyRotary] Re: New Muffler Design
> >
> >
> > > Thanks for the info, Ed....One point of interest is that I have the
> stock
> > > cast iron manifold inbetween the engine and my tailpipe. It would seem
> > that
> > > the cast iron manifold is absorbing a lot of impulses, because
everyone
> > who
> > > has heard my engine run states that it is not that loud.  Perry Mick
> > > mentioned that he has a standard exhaust pipe following his cast iron
> > > manifold as well, and has had no problems with it in the few hundred
> hours
> > > he has flown with that setup.  (He told me that when I was inquiring
> about
> > > the need for stainless exhaust pipe after the cast iron manifold).
> Don't
> > > know how much energy the cast iron absorbs, but it definately absorbs
> the
> > > heat so the pipe doesen't get as hot.  Curious minds want to know.
Take
> > > care.  Paul Conner
> > >
> > > ----- Original Message -----
> > > From: "Ed Anderson" <eanderson@carolina.rr.com>
> > > To: "Rotary motors in aircraft" <flyrotary@lancaironline.net>
> > > Sent: Wednesday, December 01, 2004 10:25 AM
> > > Subject: [FlyRotary] Re: New Muffler Design
> > >
> > >
> > > > Hi Paul,
> > > >
> > > >  Have had not experience with Supertrapp mufflers although I have
> looked
> > > at
> > > > them several times.  I had at least one rotary friend that tried
them
> > and
> > > > found them unsatisfactory - loud.  But, of course, they are
"tunable"
> by
> > > > inserting fewer or more discs - so could be he just did not have it
> > tuned.
> > > >
> > > > I am uncertain about how well they would hold up - the rotary turbo
> > > housings
> > > > ( without using a turbo)  put out a pretty brutal shock wave and I
> have
> > > had
> > > > it break apart a mild steel insert into small pieces as well as
> fatigue
> > > fail
> > > > the metal at the end of my muffler tubes.  I know that Tracy had at
> > least
> > > > one of his home made mufflers fail due to the stress.
> > > >
> > > > However, perhaps some of the RX-7 drivers could give you some
> > information
> > > of
> > > > how well they do.
> > > >
> > > > Ed
> > > > ----- Original Message -----
> > > > From: "paul" <sqpilot@bellsouth.net>
> > > > To: "Rotary motors in aircraft" <flyrotary@lancaironline.net>
> > > > Sent: Wednesday, December 01, 2004 11:11 AM
> > > > Subject: [FlyRotary] New Muffler Design
> > > >
> > > >
> > > > > Hi, Ed....funny you should mention that....I was just considering
> > > ordering
> > > > a
> > > > > Supertrapp disc muffler which soulds somewhat similar to what you
> are
> > > > doing,
> > > > > with the exception that it just attaches to the rear of your pipe.
> > The
> > > > one
> > > > > that I am interested in is the 3" diffuser disc unit, as seen on
> > > > > www.http://recerpartswholesale.com/supert2.htm   One of my
concerns,
> > > > however
> > > > > is how well it might hold up, as any parts/pieces of a failed unit
> > would
> > > > go
> > > > > through my prop (pusher configuration), effectively cutting my
> flight
> > > > short
> > > > > and/or ruining my day.  Good luck with flight testing, etc.
Please
> > keep
> > > > us
> > > > > posted.  Paul Conner
> > > > >
> > > > >
> > > > >
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> > >
> > >
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> > >
> >
> >
> >
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>
>
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